Dyaco Canada 1611510, Service Manual

Page 1: ...M Ma au ur ri ic ce e P Pi in nc co of ff fs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 1 16 61 11 15 51 10 0 1 16 61 11 15 52 20 0 T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l ...

Page 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT ...

Page 3: ...s 1 Table of Figures 3 Description 4 A ELECTRICAL CONFIGURATION 4 1 1611510 1611520 Treadmillcomponents 4 B GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 4 Incline motor 6 Operation 8 A WINDOW DISPLAY MODE 8 1 OFF Mode 8 2 READY Mode 8 3 SLEEP Mode 8 4 RUN Mode 8 B FUNCTION 9 1 SPEED 9 2 TIME 9 3 DISTANCE 9 4 CALORIES 10 5 INCLINE 10 6 PULSE 10 C FUNCTION BUTTON IN MAIN...

Page 4: ... nt te en nt ts s 2 2 Above HIDDEN button is in middle position between START and ENTER buttons 14 E INCLINE CALIBRATION PROCEDURE 15 1 incline Calibration 15 F DIVERSITY OF 1611510 1611520 16 Troubleshooting 17 1 General 17 Diagrams and Schematics 25 APPENDIX A 32 1 TREADBELT ADJUSTMENT 32 APPENDIX B 34 1 TREADMILL LUBRICATION 34 APPENDIX C 35 1 RESET SWITCH RESETTING 35 APPENDIX D 36 1 FUSE REPL...

Page 5: ...IGURES Figure 1 Operational Flowchart 7 Figure 2 Console Layout 25 Figure 3 Mechanical Layout 26 Figure 4 Main Controller information voltages 27 Figure 5 Function CN2 connector on Main Controller 27 Figure 6 Voltages on incline controller 28 Figure 7 Wiring Diagram 29 Figure 8 Schematic Diagram 31 Figure 9 If Treadbelt slips 32 Figure 10 If tread belt shifts too far to the Right 32 Figure 11 If t...

Page 6: ...1 1611510 1611520 TREADMILLCOMPONENTS a Safety key Magnetic key that fits in the Console to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit board that incorporates the DC power supply and takes input from the console and sends out appropriate voltages that control the treadmill functions d Treadmill motor A variable speed 0 110 vo...

Page 7: ...B GENERAL INFORMATION 1 CONSOLE a Contains touch controls and LED Display 2 MAIN CONTROLLER b Contains power supply and control circuits 3 TREADMILL MOTOR a Variable speed 0 110 volt DC motor b Has three wires red black and green c If there is DC voltage on the Red wire M the treadmill motor will turn clockwise d If there is DC voltage on the Black wire M the treadmill motor will turn counter cloc...

Page 8: ...70 07 7 1 18 88 80 0 D De es sc cr ri ip pt ti io on n 6 6 4 INCLINE MOTOR a Reversing 110 V AC motor b Have four wires red black white and green c Has three 3PIN cables of position sensor d If there is AC voltage on the Red wire REV the incline motor will increase the incline e If there is AC voltage on the Black wire FOR the incline motor will decrease the incline f The white wire is neutral g T...

Page 9: ...1 10 0 1 16 61 11 15 52 20 0 T Tr re ea ad dm mi il ll l M Ma au ur ri ic ce e P Pi in nc co of ff fs s T Ta ab bl le e o of f C Co on nt te en nt ts s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D De es sc cr ri ip pt ti io on n 7 7 Figure 1 Operational Flowchart ...

Page 10: ...r blank 2 READY MODE a When the treadmill is ON and the SAFETY KEY is inserted in console the LED displays all windows for 1 second SPEED is 0 0 TIME is 0 00 DISTANCE is 0 00 CALORIES is 0 PULSE is 0 INCLINE is 0 b TIME DISTANCE and CALORIES Values will all be saved when RUN Mode enters READY Mode c In READY Mode if user doesn t press any button for 4 minutes it will then enter SLEEP Mode 3 SLEEP ...

Page 11: ...nt and decrement is 0 1mph 2 TIME a TIME is either COUNT UP or COUNT DOWN System preset is COUNT UP if user sets the time then timer is COUNT DOWN b DISPLAY range is 0 00 to 99 59 c WORK range is 0 00 to 99 59 d When TIME is set the count will go to zero e In RUN Mode press STOP button to save value of time and enter RUN Mode again that value will continue count up time 3 DISTANCE a DISPLAY range ...

Page 12: ...ge is 0 to 9999 b WORK range is 0 to 9999 c In RUN Mode press the STOP button the CALORIES value will still display and save all data If RUN Mode is entered the CALORIES will count up again 5 INCLINE a DISPLAY range is 0 to 99 b WORK range is 0 to 15 c INCLINE preset value is 0 6 PULSE a DISPLAY range is 0 to 9999 b WORK range is 30 to 240 c If the treadmill doesn t have a signal for 8 seconds the...

Page 13: ...button then machine starts running In MANUAL treadmill starts at MIN SPEED and treadmill starts at program preset value in PROGRAM e ENTER button The ENTER button is pressed for 2 seconds the treadmill will clear all value to zero f FAST button If user doesn t enter a setting then this button is non functional g SLOW button If user doesn t enter a setting then this button is non functional h UP bu...

Page 14: ...d the console will enter READY MODE e FAST button When FAST button is pressed the console will enter READY MODE f SLOW button When SLOW button is pressed the console will enter READY MODE g UP button When UP button is pressed the console will enter READY MODE h DOWN button When DOWN button is pressed the console will enter READY MODE i SPEED RAPID button When SPEED RAPID button is pressed the cons...

Page 15: ... button to decrease your speed and each decrease is 0 1mph If button is pressed continuously then speed decreases to MIN SPEED quickly g UP button Press the button to raise position and each increase is 1 the minimum incline position is 15 h DOWN button Press the button to lower position and each decrease is 1 the minimum incline position is 0 i SPEED RAPID button Speed will set to 2 mph 4 mph 6 m...

Page 16: ...of ff fs s O Op pe er ra at ti io on n 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 O Op pe er ra at ti io on n 1 14 4 D SPEED INCLINE CALIBRATION 1 HIDDEN BUTTON It can calibrate incline with INCLINE RAPID 9 BUTTON 2 INCLINE RAPID 9 BUTTON It can calibrate incline with HIDDEN BUTTON ABOVE HIDDEN BUTTON IS IN MIDDLE POSITION BETWEEN START AND ENTER BUTTONS ...

Page 17: ... PROCEDURE 1 INCLINE CALIBRATION a Turn on power b Insert the SAFETY KEY on monitor c Press and hold HIDE and Rapid Incline 9 buttons incline window will display c Press UP button incline window will display Hi and elevation will up to top position automatically d Press DOWN button incline window will display Lo and elevation will lower to lowest position automatically e First hold HIDE button the...

Page 18: ...ES Display windows display range DISTANCE DISTANCE 0 0 99 99 DISTANCE 0 0 99 99 Display Percent value in H R C mode 70 or 90 CALORIES CALORIES 0 9999 CALORIES 0 9999 Display Target value in H R C mode In according with AGE value HEART RATE PULSE 30 240 Or display program status 0 0 P 1 P 2 P 3 P 4 P 5 P 6 P 7 U 1 U 2 U 3 PULSE 30 240 Or display program status 0 0 P 1 P 2 P 3 P 4 P 5 P 6 P 7 H 1 H ...

Page 19: ...7 7 1 18 88 80 0 T Tr ro ou ub bl le es sh ho oo ot ti in ng g 1 17 7 TROUBLESHOOTING WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL Do a visual check of all wiring and connections looking for chafed wires or lose connections Make sure any wiring is safely positioned and or secured away from moving parts If you find a fuse blown on a circuit boar...

Page 20: ...broken ON OFF switch is broken Plug the power cord into outlet Replace power cord Replace power cord Check if wire is disconnected connect it again Press the small red button to return to original status Replace breaker Replace A C switch When insert safe key no display on monitor 1 User problem Insert the Safe key improperly 2 Cable problem 10PIN Computer connector not plugged in properly on incl...

Page 21: ...s are faulty Please check the cable and connect again Replace incline controller Replace incline controller Replace incline controller Replace console Replace console With no safe key but treadmill could display or operate Reed switch of console is broken short Have other magnetic components on console Replace reed switch or console Remove magnetic component beside safe key LEDs not bright incompl...

Page 22: ...in Replace controller Replace motor After removing safe key treadmill can t stop Console problem Reed switch of console is broken Replace reed switch or console After starting treadmill run for 6seconds then stop and window displays Err error message after 1 Incline controller problem 2PIN speed sensor connector disconnect 2 Incline controller problem Incline controller is broken 3 Cable problem S...

Page 23: ...em Varistor is broken 7 Controller problem Other components are faulty Plug cable again Replace cable Replace controller Replace controller Replace controller After pressing START button the treadmill stops immediately console is normal Controller problem Other components are faulty Replace controller Incline can up can t down The incline position doesn t match console display After starting incli...

Page 24: ...m Position sensor of incline motor is broken Replace incline motor or fix the cable Replace incline motor or fix the cable Replace incline controller Replace incline motor Incline can t up Cable problem M Red cable in incline motor disconnect with incline controller Incline controller problem REV terminal is faulty in incline controller Plug cable again Replace incline board Incline can up properl...

Page 25: ...able problem 3PIN computer connector is broken Red cable is broken or black red cables are short Cable problem 3PIN computer connector is broken Black cable is broken Next time when install handgrip to press 3PIN cable to avoid this condition Replace or fix cable UP DOWN button of INCLINE ADJUSTMENT SWITCH can t be used Incline button just can press UP can t press DOWN Incline button just can pres...

Page 26: ... 88 8 7 70 07 7 1 18 88 80 0 T Tr ro ou ub bl le es sh ho oo ot ti in ng g 2 24 4 press DOWN can t press UP broken Black cable is broken Hand pulse lost its function No pulse displayed on monitor 1 Console problem Hand pulse board is broken 2 Cable problem The cables got damaged when connecting the HANDPULSE W WIRE with hand pulse board Replace the Hand pulse board or console Connect the cable aga...

Page 27: ...e ea ad dm mi il ll l M Ma au ur ri ic ce e P Pi in nc co of ff fs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 25 5 DIAGRAMS AND SCHEMATICS Figure 2 Console Layout ...

Page 28: ...r re ea ad dm mi il ll l M Ma au ur ri ic ce e P Pi in nc co of ff fs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 26 6 1611510 1611520 Figure 3 Mechanical Layout ...

Page 29: ...Ma au ur ri ic ce e P Pi in nc co of ff fs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 27 7 Figure 4 Main Controller information voltages Figure 5 Function CN2 connector on Main Controller ...

Page 30: ...Tr re ea ad dm mi il ll l M Ma au ur ri ic ce e P Pi in nc co of ff fs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 28 8 Figure 6 Voltages on incline controller ...

Page 31: ...M Console C71 B C72 Incline 10CM Black Wire 25CM White Wire Breaker AC Switch Red Wire Motor Black Wire Contorller Grounded Wire green CN2 ACN ACL 30CM Black Wire 10CM Black Wire Core T29 4 ring 8PIN 2500mm Connecting cable lower Speed Sensor 1200mm Grounded Wire green INC CN1 Connecting cable lower 10PIN 600mm 30CM White Wire Grounded Wire green Socket Connector Plug 25CM Black Wire AC2 White Wir...

Page 32: ... 61 11 15 52 20 0 T Tr re ea ad dm mi il ll l M Ma au ur ri ic ce e P Pi in nc co of ff fs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 3 30 0 ...

Page 33: ...re ea ad dm mi il ll l M Ma au ur ri ic ce e P Pi in nc co of ff fs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 3 31 1 Figure 8 INCLINE Controller Schematic Diagram ...

Page 34: ...IX X A A 3 32 2 APPENDIX A 1 TREADBELT ADJUSTMENT The treadbelt has been factory pre adjusted however if during the operation 1 4 TURN Figure 9 If Treadbelt slips The treadbelt is too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 10 If tread belt shifts too far to the Right a Set the treadmill speed to 3 5 mph 5 6 km b Tighten the right adjust...

Page 35: ...eat steps b and c until belt is centered 30 79 31 79 1 4 TURN Figure 11 If tread belt shifts too far to the Left a Set the treadmill speed to 3 5 mph 5 6 km b Tighten the left adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 turn counter clockwise using allen wrench e Repeat steps b and c until belt is centered IMPORTANT DO N...

Page 36: ...readboard If the surface is slick to the touch then no further lubrication is required If the surface is dry to the touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center of the treadbelt on the top surface of the treadboard 3 Walk on the treadmill at a slow speed for 3 to 5 minutes to evenly distribute lubri...

Page 37: ...EN ND DI IX X C C 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 A AP PP PE EN ND DI IX X C C 3 35 5 APPENDIX C Figure 12 Resetting Reset switch 1 RESET SWITCH RESETTING If the red button of reset switch is tripped it will protrude out from the face of the switch Press in the red button of the switch If the red button of reset switch is not tripped that means normal Tripped Normal ...

Page 38: ... 70 07 7 1 18 88 80 0 A AP PP PE EN ND DI IX X D D 3 36 6 APPENDIX D Figure 13 Fuse replacement 1 FUSE REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor...

Page 39: ... SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame The spacing must be 1 8 Loosened screw and slide speed sensor in or out of clamp Retighten screw Re...