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INSTALLATION, OPERATION,

and  MAINTENANCE INSTRUCTIONS

CSADL6000I/E
CSADL6000IE/E

Summary of Contents for CSADL6000I/E

Page 1: ...INSTALLATION OPERATION and MAINTENANCE INSTRUCTIONS CSADL6000I E CSADL6000IE E ...

Page 2: ...CTIONS Initial Starting 4 Starting 4 Starting Hints 4 Stopping And Storage 4 Operating Speed 5 Connecting The Loads 5 OPERATOR CARE AND MAINTENANCE Engine Care 6 Generator Care 6 Cleaning 6 Troubleshooting Things To Check BEFORE You Call For Service 7 Complete Unit Parts List 8 Receptacle Panel Parts List 9 Wiring Diagram 10 WARRANTY 10 Read and understand all instructions in the manual before sta...

Page 3: ...RE HAZARD Gasoline and other fuels always present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out of reach of children c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers ...

Page 4: ... The generator winding might also be damaged CAUTION EQUIPMENT DAMAGE RUNNING THE GENERATOR SET UNDER THESE CONDITIONS MAY RESULT IN DAMAGING THE GENERATOR STATOR AS WELL AS THE MOTOR WINDING Because the heavy surge of current required for starting motors is required for only an instant the generator will not be damaged if it can bring the motor up to speed in a few seconds of time If difficulty i...

Page 5: ... is especially true if an unexpected shutdown would cause a safety hazard or serious inconvenience for the operator UNPACKING CAUTION EQUIPMENT DAMAGE THIS UNIT HAS BEEN SHIPPED WITHOUT OIL Failure to maintain the engine oil at the proper level will result in serious engine damage When you unpack your new ENGINE GENERATOR be sure to remove all the information sheets and manuals from the carton 1 T...

Page 6: ... run position CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is warm Avoid over choking STARTING HINTS 1 Cold weather a Use the proper oil for the temperature expected b Use fresh winter grade fuel Winter grade gasoline is blended to improve starting Do not use summer gasoline 2 Hot weather a Us...

Page 7: ...r sets are inherently self regulating based on engine speed The engine governor will automatically adjust itself to the load No harm to the generator will result if it is operated with no load connected Proper utilization of the receptacles located on the control panel is necessary to prevent damage to either the receptacles or the generator The generator is a limited source of electrical power th...

Page 8: ...sembly from base b Remove foam pre cleaner by sliding it off the paper cartridge c Wash foam pre cleaner in liquid detergent and water d Wrap foam pre cleaner in cloth and squeeze dry e Saturate foam pre cleaner in engine oil Squeeze to remove excess oil f Install foam pre cleaner over paper cartridge Reassemble cover and screw down tight Replace the cartridge included with Dual Element Air Cleane...

Page 9: ...itor Defective stator Defective rotor field Circuit Breaker Over Loaded Trips Defective receptacle Defective circuit breaker Too small long of drop cord Voltage too high Engine speed is too high Generator Overloaded overheating Insufficient ventilation No output voltage Short in load disconnect Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective ...

Page 10: ...nts 4 16249 000 4 Locknut 5 16 18 5 16250 000 1 Flange Nut 3 8 16 6 464 000 1 Cap Screw 3 8 16 X 75 7 16335 007 1 Generator Support 8 15676 005 1 Battery Tray 1 NI 15767 005 1 Negative Battery Cable 1 NI 15767 016 1 Positive Battery Cable 1 NI 15807 000 1 Battery Holddown Kit 1 9 15617 003 1 End Cover Assembly 10 63073 031 1 Cradle Assembly 11 58684 011 1 Edge Trim ...

Page 11: ...6 006 1 Complete Generator Assembly 14 15632 007 1 Engine B S Intek 1 210317 0191 B1 14 15632 008 1 Engine B S Intek 2 210312 0190 B1 15 468 000 2 Cap Screw 5 16 18 X 1 5 16 480 000 2 Lockwarsher 5 16 17 466 000 2 Cap Screw 1 4 20 X 75 18 512 000 2 1 4 Flat Washer 19 16133 000 2 Leather Washer 20 81018 008 1 Clamp 21 98771 000 1 Fuel Valve 22 62999 001 2 Fuel Line Clamp 23 40078 000 28 1 4 Fuel Li...

Page 12: ...rior to placing the unit in service The user shall assume all risks and liability in connection with determining the suitability of the unit for its particular use Neither the manufacturer nor the seller shall be liable for any injury loss or damage arising out of improper use or operation of this unit In no event is WINCO liable for incidental or consequential damages Some states do not allow lim...

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