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Maintenance Instructions

Important:

To keep tool safe a preventative maintenance program is recommended whenever portable power tools are used. The program should include 

inspection of air supply lines, air line pressure, proper lubrication and repair of tools. Refer to ANSI B186.1 for additional maintenance information.

Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify 

Model#

Serial#

and 

RPM

of your air tool.

It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due 
to unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 

10681 

Air Line Filter-Regulator-Lubricator — Provides accurate air

pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of pneumatic components.

Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the 
filter-lubricator to 2 drops per minute). Dynabrade Air Lube (P/N 

95842

: 1 pt 473 ml) is recommended.

Routine Preventative Maintenance:  

Check free speed of tool regularly using a tachometer and after repair and maintenance. Remove abrasive and back-up pad before testing.

Inspect back-up pad regularly for nicks, cuts, sharp edges, flatness and runout. Replace damaged or worn back-up pad with genuine
Dynabrade back-up pad.

Inspect shroud for wear or damage. Shrouds that are severely worn or subject to a disc breakage must be replaced.

Inspect accessories before mounting. Do not mount accessories that are damaged or cracked.

Check accessory - speed rating. Rating on accessory must be greater than the tool speed marked on the housing.

If accessory breakage occurs, investigate to determine the cause and correct before issuing tool for work.

Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, ester, 
ketone, chlorinated hydrocarbons or nitro carbons.

DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40

®

).

A Motor Tune-Up Kit (P/N 

96049

) is available which includes high wear and medium wear motor parts.

Air tool labels must be kept legible at all times, if not, reorder label(s) and replace. User is responsible for maintaining specification information i.e.:
Model #, S/N, and RPM. (See Assembly Breakdown)

Blow air supply hose out prior to initial use.

Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.

Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 

95903

) for safety information.

After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 

95842

) to the air line and start the tool a few times to lubricate air motor. 

Check for tool vibration before mounting abrasive wheel accessory.

Handling and Storage:

Use of tool rests, hangers and/or balancers is recommended.

Protect tool inlet from debris (see Notice below).

DO NOT carry tool by air hose or near the tool throttle lever.

Protect tool from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

DO NOT USE accessories that have been dropped or show signs of cracks, nicks or other defects.

Store accessories in protective racks or compartments to prevent damage.

Store abrasive discs prior to use at 40-50% relative humidity and 60-80˚F (15-27˚C) to reduce curling.

Machine Specifications

3

Model

Motor

Motor

Sound

Maximum Air Flow

Spindle

Air Pressure

Weight

Length

Height

Number

hp (W)

RPM

Level

SCFM (LPM)

Thread

PSIG (Bars)

Pound (kg)

Inch (mm)

Inch (mm)

51235

.4 (276)

25,000

92 dB(A)

20 (566)

1/4"-20 male

90 (6.2)

1.4 (.6)

9-3/4 (249)

3-7/8 (98)

51236

.4 (276)

25,000

81 dB(A)

20 (566)

1/4"-20 male

90 (6.2)

1.7 (.7)

10-1/4 (261)

3-7/8 (98)

Additional Specifications: Air Inlet Thread 1/4" NPT • Hose I.D. 1/4" (6mm)
Sound Level is the pressure measurement according to the method outlined in ISO regulation ISO-15744.

Warning: 

Ear protection to be worn when exposure to sound exceeds the limits of applicable Federal, State or local statutes, ordinances and/or regulations.

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Summary of Contents for 51235

Page 1: ...w WARNING Air line hazard pressurized supply lines and flexible hoses can cause serious injury Do not use damaged frayed or deteriorated air hoses and fittings SAVE THIS DOCUMENT EDUCATE ALL PERSONNEL SAFETY LEGEND WARNING WARNING Ear protection to be worn when exposure to sound exceeds the limits of applicable Federal State or local statues ordinances and or regulations Read and understand this t...

Page 2: ...increase tool speed DO NOT USE if tool vibration is excessive Correct cause and retest to insure safe operation Test tool at its free speed RPM in a protected area for at least one minute before applying the tool to the work Release throttle lever when air supply is interrupted Make sure that work area is uncluttered and visitors are at a safe range from the tools and debris Air tools are not inte...

Page 3: ...O NOT clean or maintain tools with chemicals that have a low flash point example WD 40 A Motor Tune Up Kit P N 96049 is available which includes high wear and medium wear motor parts Air tool labels must be kept legible at all times if not reorder label s and replace User is responsible for maintaining specification information i e Model S N and RPM See Assembly Breakdown Blow air supply hose out ...

Page 4: ... 01462 Safety Lock Lever 38 12132 Pin 39 96584 Vac Hose Gray Non Conductive 31938 Vac Hose Black Conductive 40 95438 O Ring 41 95711 Retaining Ring 42 95601 Hose Cuff Gray Non Conductive 43 94532 Vacuum Adapter 44 95375 O Ring 45 94526 Spacer 46 94523 Inlet Adapter 47 94521 Muffler Base 48 94528 Silencer 49 97161 Vacuum Hose Retainer 50 94522 Muffler Cap 51 31907 Vac Hose Cuff 1 1 4 52 94519 Muffl...

Page 5: ...p 02649 Bearing into plate 4 Install bearing bearing plate assembly onto rotor 5 Tighten 50133 Adapter onto rotor torque to 17 N m 150 in lbs 6 Check clearance between rotor and bearing plate by using a 001 feeler gauge Clearance should be at 001 to 0015 Adjust clearance by repeating steps 1 5 with different shim if necessary 7 Once proper rotor gap clearance is achieved install well lubricated 01...

Page 6: ...blades resulting in limited efficiency and power Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air wet air or a lack of lubrication during the use of this tool Loctite is a registered trademark of Loctite Corp Lifetime Warranty All Dynabrade portable pneumatic power tools are rigorously inspected ...

Page 7: ...Bearing Plate 1 X 25 02696 Bearing 1 T 26 02679 Shield 1 T 27 See Note Housing 1 X 28 01469 Speed Regulator Assy 1 T 29 01024 O Ring 1 D 30 95730 O Ring 1 D 31 01464 Seal 1 T 32 01472 Tip Valve 1 T 33 01468 Spring 1 T 34 01564 Air Control Ring 1 L 35 95558 Retaining Ring 1 T 36 01449 Valve Stem 1 T 37 01462 Throttle Lever 1 X 38 12132 Pin 1 T 39 See Note Vac Hose 1 X 40 95438 O Ring 1 D 41 95711 R...

Page 8: ... no matter how the tool is held 94300 1 4 NPT 52296 Repair Collar Specially designed collar for use in vise to prevent damage to valve body of tool during disassembly assembly Portable Vacuum Systems Dynabrade offers a wide assortment of vacuuming options to choose from To help make your selection please request the most current portable vacuum systems literature form your local representative or ...

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