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Disassembly/Assembly Instructions - (continued)

Valve Body Assembly:

1.

Insert 

01469

Speed Regulator with valve stem and o-rings installed, into housing, secure with 

95558

Retaining Ring.

2.

Place seal into housing. Using tweezers or needle nose pliers, place the tip valve into the housing so that the pin goes into the valve stem hole of 
regulator assembly.

3.

Place 

01468

Spring into housing with small end towards valve assembly.

4.

Assemble muffler assembly. Slip 

94523 

Inlet Adapter through muffler assembly and secure with 

95711 

Retaining  Ring.

5.

Install air control ring into valve body housing.

6.

Apply #567 Loctite PST Pipe Sealant (or equivalent) to threads of inlet bushing and install muffler assembly onto valve body (torque 23.0 N•m/200 in. lbs.). 

7.

Install throttle lever and 

12132

Pin. Remove from vise.

Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool.
Important:

Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 

95842

) directly into air inlet with throttle lever depressed. Operate tool for 30 seconds 

to determine if tool is operating properly and to allow lubricating oils to properly penetrate motor. Motor should now be tested for proper operation at 90 PSIG. If 
motor does not operate properly or operates at a higher RPM than marked on the tool, the tool should be serviced to correct the cause before use.

6

Notice

All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can

most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings

causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon

proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use

of this tool.

Loctite

®

is a registered trademark of Loctite Corp.

Lifetime Warranty

All Dynabrade portable pneumatic power tools are rigorously inspected and performance tested in our factory before shipping to our customers. If a Dynabrade tool
develops a performance problem and an inherent defect is found during normal use and service, Dynabrade will warrant this tool against defects in workmanship and
materials for the lifetime of the tool. Upon examination and review at our factory, Dynabrade shall confirm that the tool qualifies for warranty status, and will repair or
replace the tool at no charge to the customer. Normally wearable parts and products are NOT covered under this warranty. Uncovered items include bearings, contact
wheels, rotor blades, regulators, valve stems, levers, shrouds, guards, O-rings, seals, gaskets and other wearable parts. Dynabrade’s warranty policy is contingent upon
proper use of our tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment that has been subjected to misuse,
negligence, accident or tampering in any way so as to affect its normal performance. To activate lifetime warranty, customer must register each tool at
www.dynabrade.com. Dynabrade will not honor lifetime warranty on unregistered tools. A one-year warranty will be honored on all unregistered portable pneumatic power
tools. Lifetime warranty applies only to portable pneumatic tools manufactured by Dynabrade, Inc. in the USA. Lifetime warranty applies only to the original tool owner;
warranty is non-transferable.

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Summary of Contents for 51235

Page 1: ...w WARNING Air line hazard pressurized supply lines and flexible hoses can cause serious injury Do not use damaged frayed or deteriorated air hoses and fittings SAVE THIS DOCUMENT EDUCATE ALL PERSONNEL SAFETY LEGEND WARNING WARNING Ear protection to be worn when exposure to sound exceeds the limits of applicable Federal State or local statues ordinances and or regulations Read and understand this t...

Page 2: ...increase tool speed DO NOT USE if tool vibration is excessive Correct cause and retest to insure safe operation Test tool at its free speed RPM in a protected area for at least one minute before applying the tool to the work Release throttle lever when air supply is interrupted Make sure that work area is uncluttered and visitors are at a safe range from the tools and debris Air tools are not inte...

Page 3: ...O NOT clean or maintain tools with chemicals that have a low flash point example WD 40 A Motor Tune Up Kit P N 96049 is available which includes high wear and medium wear motor parts Air tool labels must be kept legible at all times if not reorder label s and replace User is responsible for maintaining specification information i e Model S N and RPM See Assembly Breakdown Blow air supply hose out ...

Page 4: ... 01462 Safety Lock Lever 38 12132 Pin 39 96584 Vac Hose Gray Non Conductive 31938 Vac Hose Black Conductive 40 95438 O Ring 41 95711 Retaining Ring 42 95601 Hose Cuff Gray Non Conductive 43 94532 Vacuum Adapter 44 95375 O Ring 45 94526 Spacer 46 94523 Inlet Adapter 47 94521 Muffler Base 48 94528 Silencer 49 97161 Vacuum Hose Retainer 50 94522 Muffler Cap 51 31907 Vac Hose Cuff 1 1 4 52 94519 Muffl...

Page 5: ...p 02649 Bearing into plate 4 Install bearing bearing plate assembly onto rotor 5 Tighten 50133 Adapter onto rotor torque to 17 N m 150 in lbs 6 Check clearance between rotor and bearing plate by using a 001 feeler gauge Clearance should be at 001 to 0015 Adjust clearance by repeating steps 1 5 with different shim if necessary 7 Once proper rotor gap clearance is achieved install well lubricated 01...

Page 6: ...blades resulting in limited efficiency and power Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air wet air or a lack of lubrication during the use of this tool Loctite is a registered trademark of Loctite Corp Lifetime Warranty All Dynabrade portable pneumatic power tools are rigorously inspected ...

Page 7: ...Bearing Plate 1 X 25 02696 Bearing 1 T 26 02679 Shield 1 T 27 See Note Housing 1 X 28 01469 Speed Regulator Assy 1 T 29 01024 O Ring 1 D 30 95730 O Ring 1 D 31 01464 Seal 1 T 32 01472 Tip Valve 1 T 33 01468 Spring 1 T 34 01564 Air Control Ring 1 L 35 95558 Retaining Ring 1 T 36 01449 Valve Stem 1 T 37 01462 Throttle Lever 1 X 38 12132 Pin 1 T 39 See Note Vac Hose 1 X 40 95438 O Ring 1 D 41 95711 R...

Page 8: ... no matter how the tool is held 94300 1 4 NPT 52296 Repair Collar Specially designed collar for use in vise to prevent damage to valve body of tool during disassembly assembly Portable Vacuum Systems Dynabrade offers a wide assortment of vacuuming options to choose from To help make your selection please request the most current portable vacuum systems literature form your local representative or ...

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