DYNABRADE
®
DYNABRADE, INC.,
8989 Sheridan Drive
•
Clarence, NY 14031-1490
•
Phone: (716) 631-0100
•
Fax: 716-631-2073
•
International Fax: 716-631-2524
DYNABRADE EUROPE S.àr.l.,
Zone Artisanale
•
L-5485 Wormeldange—Haut, Luxembourg
•
Telephone: 352 76 84 94 1
•
Fax: 352 76 84 95 1
© DYNABRADE, INC., 2000
PRINTED IN USA
Rev.1_PD00.85_12/00
Visit our Web Site:
www.dynabrade.com
Email:
Customer.Service@Dynabrade.com
96531 Motor Tune-Up Kit:
•
Includes assorted parts to help maintain
and repair motor.
Grease and Grease Gun
•
Multi-purpose grease for all types of bearing, cams, gears.
•
High film strength; excellent resistance to water, steam, etc.
•
Workable range 0°F to 300°F.
95541
: Push-type grease gun.
95542
: 10oz. (283.5g) tube.
Optional Accessories
Disassembly/Assembly Instructions –
Dynaline Sander (continued)
7.
Secure motor housing in vice, using
57092
Collar or padded jaws. Spread 2-3 drops of pneumatic tool oil around the housing bore for ease of insertion
of motor assembly. Slide motor assembly into secured housing.
Note:
Be certain line-up pin enters the hole in the bottom of the housing.
8.
Tighten lock ring with
56058
Lock Ring Tool to 28 N•m/250 in. - lbs.
Gearbox Reassembly:
1.
Place
57428
Sliders in gearbox halves.
2.
Install
57429
Felt Seals into gear housing halves. Using Dynabrade’s
95542
Gear Grease (or equivalent), grease entire slider including, transfer pinion
holes and groves.
3.
Grease slide board gear pack and bearing pocket. Grease
57445
Bearing. Place bearing on
57430
Cam Assembly. Grease counterweight gear packs.
4.
Place counterweight over
57430
Cam Assembly with tool inverted and exhaust at six o'clock. Place cam assembly bearing at three o'clock. Take one
gear box halve and slide it onto the housing groves.
5.
Place transfer pinion on counter weight gear rack, sliding pinion shaft partially into mated hole on slider. Repeat for second shaft.
Important:
Make sure counter weight is positioned dead center of cam assembly when transfer pinions are installed. This ensures correct timing.
6.
Making sure needle bearing is still located at three o'clock, place slide board railing into groove on slider while aligning needle bearing into bearing
channel on slider board.
7.
Place other gearbox half onto grooves of motor housing, making sure all parts align. Press both gear box halves together.
8.
Install
95842
Screws and
95841
Nuts and tighten. Reinstall Pad.
Valve And Speed Regulator Disassembly/Assembly:
1.
Secure housing in vice using
57092
Collar or padded jaw.
2.
Remove
56076
Valve plug. Remove the
95523
O-Ring.
3.
Remove
54192
Spring, and
56029
Valve Stem with O-Ring.
4.
Install new
95523
O-Ring onto
56076
Valve Plug, and new
01020
O-Ring onto
56029
Valve Stem.
5.
Place valve stem into housing, alone with
54192
Spring.
6.
Install
56076
Valve Plug and new
95523
O-Ring.
Tool Assembly is complete. Please allow 30 minutes for adhesives to cure before operating tool.
Important:
Motor should now be tested for proper operation at 90 PSIG. If motor does not operate properly or operates at a higher RPM than marked on the
tool, the tool should be serviced to correct the cause before use. Before operating, place 2-3 drops of Dynabrade Air Lube (P/N
95842
) directly into air inlet
with throttle lever depressed. Operate tool for 30 seconds to determine if tool is operating properly and to allow lubricating oils to properly penetrate motor
Loctite
®
is a registered trademark of Loctite Corp.
96046 Motor Repair Kit:
Includes special tools for proper
disassembly/assembly of the machine.
