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2

To Tool Station

Closed Loop Pipe System

(Sloped in the direction of air flow)

Ball

Valve

Ball

Valve

Filter

Regulator

Lubricator

Air Flow

Drain
Valve

Drain
Valve

Air Tool

Air Compressor

and Receiver

Drain
Valve

Air Hose

Air Flow

Refrigerated

Air Dryer

Filter

Regulator

Lubricator

90 PSIG

(6.2 Bar)

SAFETY INSTRUCTIONS (Cont.)

• Use only recommended accessories. See back page of manual and Dynabrade Literature.
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150 

percent of the maximum pressure produced in the system, whichever is higher. (See Tool Machine Specifications Table.)

OPERATING INSTRUCTIONS

Warning: 

Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.

Caution: 

Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

Caution:

Be sure that any loose clothing, hair and all jewelry is properly restrained.

• Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid damaging

valve body housing.

• BEFORE MOUNTING AN ACCESSORY, after all tool repairs and whenever a tool is issued for use, check tool OPM (speed) with tachometer with air pressure set at 90 

PSIG while the tool is running. This tool is an orbital tool, checking the OPM requires either a strobe or magnetic tachometer. If tool is operating at a higher speed than the 
RPM marked on the tool housing, or operating improperly, the tool must be serviced and corrected before use.

Caution:

Tool RPM / OPM must never exceed abrasive/accessory RPM / OPM rating. Check accessory manufacturer for details on maximum operating speed or 
special mounting instructions.

• With power source connected at the air tool relieve hose of air pressure and disconnect tool from air supply when changing recommended accessories.
• Connect air tool to power source. Be careful NOT to depress throttle lever in the process.

Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).

Caution:

After installing the accessory, before testing or use and/or after reassembling tool, the tool must be started at a reduced speed to check for good balance. Gradually
increase tool speed. DO NOT USE if tool vibration is excessive. Correct cause, and retest to insure safe operation.

• Use only appropriately sized abrasive sanding sheets properly secured and aligned to the backing pad provided with the air sander.
• When applying the sander to a work surface 

start-on

and 

stop-off

when completed.

• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris.
• Potentially explosive atmospheres can be caused by dust and fumes resulting from sanding or grinding. Always use dust extraction or suppression systems which are

suitable for the material being processed.

• Proceed with caution in unfamiliar surroundings. Hidden hazards may exist, such as electricity or other utility lines.
• Use only Dynabrade weight-mated pads to maintain low vibration levels.
• Use a vise or clamping device to hold work piece firmly in place.
• Work may generate hazardous dust.
• Do not apply excessive force on tool or apply “rough” treatment to it.
• Always work with a firm footing, posture and proper lighting.
• Ensure that sparks and debris resulting from work do not create a hazard.
• This tool is rear exhaust. Exhaust may contain lubricants, vane material, bearing grease, and other materials flushed through the tool.

Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.

Air System

1

DROP/MIN.

20

SCFM

LUBRICATOR SETTING

Dynabrade Air Power Tools are designed to
operate at 90 PSIG (6.2 Bar/620 kPa) maximum
air pressure at the tool inlet, when the tool is
running. Use recommended regulator to control
air pressure.

Ideally the air supply should be free of moisture.
To facilitate removing moisture from air supply, the
installation of a refrigerated air dryer after the
compressor and the use of drain valves at each 
tool station is recommended.

90 PSIG MAX

(6.2 Bar)

Summary of Contents for Dynabug II 10280

Page 1: ...d all instructions before operating or servicing any Dynabrade Abrasive Power Tool Products offered by Dynabrade are not to be modified converted or otherwise altered from the original design without expressed written consent from Dynabrade Inc Tool Intent Dynabug II Sander is used for sanding and finishing a variety of materials including wood metal plastic fiberglass solid surfaces composites ru...

Page 2: ...air pressure and disconnect tool from air supply when changing recommended accessories Connect air tool to power source Be careful NOT to depress throttle lever in the process Do not expose air tool to inlet pressure above 90 PSIG or 6 2 Bars Caution After installing the accessory before testing or use and or after reassembling tool the tool must be started at a reduced speed to check for good bal...

Page 3: ... resulting in limited efficiency and power Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air wet air or a lack of lubrication during the use of this tool Lifetime Warranty All Dynabrade portable pneumatic power tools are rigorously inspected and performance tested in our factory before shipping to...

Page 4: ...g Ring 35 01464 Seal 36 58365 Tip Valve 37 01468 Spring 38 01494 Inlet Bushing 39 57897 Vacuum Tube 40 96540 Vacuum Port Cover 41 57041 Comfort Platform Index Key No Part Description Adhesive A2 Loctite 271 A8 Loctite 567 A10 Loctite 243 Torque N m x 8 85 In lbs Oil O1 Air Lube O A T KEY 40 A2 O1 O1 A8 O1 5 N m T 17 N m T Internal Threads 2 5 N m T 2 5 N m T 23 N m T Dynabug II Complete Assembly 3...

Page 5: ...2 Install the 59083 Felt Washer into the 59057 Seal and place these onto the shaft balancer See Drawing 1 3 Use the small end of the 57091 Bearing Press Tool along with the arbor press to install the 58368 Bearing onto the shaft balancer See Drawing 2 Note Be certain that the felt washer does not get pinched between the bearing and the shaft balancer 4 Use the large end of the 57091 Bearing Press ...

Page 6: ...n 1 Apply 4 drops of the Loctite 380 or equivalent to the 57897 Vacuum Tube and secure the vacuum tube to the 57093 Vacuum Adapter Use Loctite 380 or equivalent to attach the 57896 Felt Seal to the 57897 Vacuum Tube 2 Insert the 69274 Muffler Assembly through the 57093 Vacuum Adapter 3 Use the 96066 3 4 Hex Socket to secure all of these components to the housing 4 Attach the sander to the central ...

Page 7: ... 1 T 17 59083 Felt Seal 1 T 18 58368 Bearing 2 T 19 57893 Front Bearing Plate 1 X 20 57113 Blade 5 Rotor Set 1 T 21 59051 Cylinder 1 X 22 01024 O Ring 1 T L 23 57891 Rear Bearing Plate 1 X 24 98463 Retaining Ring 1 T D 25 57890 Isolator Post 4 X 26 See Note Housing 1 X 27 96539 Screw 4 T 28 57888 Throttle Lever 1 X 29 94590 Pin 1 T 30 98459 O Ring 1 T 31 58363 Valve Stem 1 T 32 59075 Speed Regulat...

Page 8: ...ADE INC 8989 Sheridan Drive Clarence NY 14031 1419 Phone 716 631 0100 Fax 716 631 2073 International Fax 716 631 2524 DYNABRADE EUROPE S àr l Zone Artisanale L 5485 Wormeldange Haut Luxembourg Telephone 352 76 84 94 1 Fax 352 76 84 95 1 DYNABRADE INC 2012 PRINTED IN USA PD10 04_Rev1 Visit Our Web Site www dynabrade com Email Customer Service Dynabrade com Optional Accessories Machine Exhaust Assem...

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