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Maintenance Instructions

Important:

To keep tool safe a preventative maintenance program is recommended whenever portable power tools are used.

Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify 

Model#

Serial#

and 

RPM

of your air tool.

It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due to
unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 

10681 

Air Line Filter-Regulator-Lubricator — Provides accurate air

pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of pneumatic components. Delivers up to 55 SCFM/1,558 LPM
@ 145 PSIG/9.7 Bar (Max. Air Temperature of 140˚F/60˚ C) 

Note: 

Two (2) 3/8" NPT Reducer Bushings are included.

Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the 
filter-lubricator to 2 drops per minute). Dynabrade Air Lube (P/N 

95842

: 1 pt 473 ml) is recommended.

Routine Preventative Maintenance: 

Check free speed of 

Dynabug

® 

II

using a tachometer.

Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, 
ketones, chlorinated hydrocarbons or nitro carbons.

DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40

®

).

Air tool stampings must be kept legible at all times, if not, reorder and replace. User is responsible for maintaining specification information i.e.:
Model #, S/N, and RPM.

Blow air supply hose out prior to initial use.

Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.

Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 

95903

) for safety information.

After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 

95842

) to the air line and start the tool a few times to lubricate air motor. 

Check for excessive tool vibration.

Handling and Storage:

Protect tool inlet from debris (See Notice Below).

DO NOT carry tool by air hose.

Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

Store accessories in protective racks or compartments to prevent damage.

Notice

: All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances. The failure of quality pneumatic motors

can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings 
causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon proper
use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.

Lifetime Warranty

All Dynabrade portable pneumatic power tools are rigorously inspected and performance tested in our factory before shipping to our customers. If a Dynabrade
tool develops a performance problem and an inherent defect is found during normal use and service, Dynabrade will warrant this tool against defects in
workmanship and materials for the lifetime of the tool. Upon examination and review at our factory, Dynabrade shall confirm that the tool qualifies for warranty
status, and will repair or replace the tool at no charge to the customer. Normally wearable parts and products are NOT covered under this warranty. Uncovered
items include bearings, contact wheels, rotor blades, regulators, valve stems, levers, shrouds, guards, O-rings, seals, gaskets and other wearable parts.
Dynabrade’s warranty policy is contingent upon proper use of our tools in accordance with factory recommendations, instructions and safety practices. It shall not
apply to equipment that has been subjected to misuse, negligence, accident or tampering in any way so as to affect its normal performance. To activate lifetime
warranty, customer must register each tool at www.dynabrade.com. Dynabrade will not honor lifetime warranty on unregistered tools. A one-year warranty will be
honored on all unregistered portable pneumatic power tools. Lifetime warranty applies only to portable pneumatic tools manufactured by Dynabrade, Inc. in the
USA. Lifetime warranty applies only to the original tool owner; warranty is non-transferable.

3

Model

Motor

Motor

Air Inlet

Sound

Air Flow Rate

Air Pressure

Hose I.D.

Weight

Length

Height

Number

hp (W)

RPM

Thread

Level

SCFM (LPM)

PSIG (Bars)

Inch (mm)

Pound (kg)

Inch (mm)

Inch (mm)

10280

.15 (112)

10,000

1/4" NPT

81 dB(A)

14 (396)

90 (6.2)

1/4" (6)

1.6 (.7)

6-3/4 (172)

3.5 (91)

10281

.15 (112)

10,000

1/4" NPT

79 dB(A)

14 (396)

90 (6.2)

1/4" (6)

1.6 (.7)

8-1/8 (206)

3.7 (93)

10282

.15 (112)

10,000

1/4" NPT

83 dB(A)

14 (396)

90 (6.2)

1/4" (6)

1.6 (.7)

7 (180)

3.5 (91)

10283

.15 (112)

10,000

1/4" NPT

81 dB(A)

14 (396)

90 (6.2)

1/4" (6)

1.6 (.7)

7-1/4 (184)

3.5 (91)

10285

.15 (112)

10,000

1/4" NPT

83 dB(A)

14 (396)

90 (6.2)

1/4" (6)

1.6 (.7)

7-1/2 (190)

3.5 (91)

10287

.15 (112)

10,000

1/4" NPT

82 dB(A)

14 (396)

90 (6.2)

1/4" (6)

2.1 (.95)

8-1/8 (206)

3.75 (94)

10290

.15 (112)

10,000

1/4" NPT

83 dB(A)

14 (396)

90 (6.2)

1/4" (6)

1.6 (.7)

8-3/4 (222)

3.5 (91)

10291/10292

.15 (112)

10,000

1/4" NPT

81 dB(A)

14 (396)

90 (6.2)

1/4" (6)

1.8 (.7)

8-3/4 (222)

3.5 (91)

Diagrams

Machine Specifications

Drawing 1

Drawing 2

Drawing 3

Drawing 4

59083

Felt Washer

59057

Front Bearing Seal

56046

Lock Ring

Motor Shaft

Balancer

57091

Bearing Press Tool

58368

Front Bearing

Motor Shaft

Balancer

57091

Bearing Press Tool

57893

Front Bearing

Plate

Motor Shaft

Balancer

57891

Rear Bearing Plate 
(w/ 

58368

Bearing)

Line-Up Pin

59051 

Cylinder Assembly

(w/Rotor & Vanes)

Motor Shaft

Balancer

Summary of Contents for Dynabug II 10280

Page 1: ...d all instructions before operating or servicing any Dynabrade Abrasive Power Tool Products offered by Dynabrade are not to be modified converted or otherwise altered from the original design without expressed written consent from Dynabrade Inc Tool Intent Dynabug II Sander is used for sanding and finishing a variety of materials including wood metal plastic fiberglass solid surfaces composites ru...

Page 2: ...air pressure and disconnect tool from air supply when changing recommended accessories Connect air tool to power source Be careful NOT to depress throttle lever in the process Do not expose air tool to inlet pressure above 90 PSIG or 6 2 Bars Caution After installing the accessory before testing or use and or after reassembling tool the tool must be started at a reduced speed to check for good bal...

Page 3: ... resulting in limited efficiency and power Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air wet air or a lack of lubrication during the use of this tool Lifetime Warranty All Dynabrade portable pneumatic power tools are rigorously inspected and performance tested in our factory before shipping to...

Page 4: ...g Ring 35 01464 Seal 36 58365 Tip Valve 37 01468 Spring 38 01494 Inlet Bushing 39 57897 Vacuum Tube 40 96540 Vacuum Port Cover 41 57041 Comfort Platform Index Key No Part Description Adhesive A2 Loctite 271 A8 Loctite 567 A10 Loctite 243 Torque N m x 8 85 In lbs Oil O1 Air Lube O A T KEY 40 A2 O1 O1 A8 O1 5 N m T 17 N m T Internal Threads 2 5 N m T 2 5 N m T 23 N m T Dynabug II Complete Assembly 3...

Page 5: ...2 Install the 59083 Felt Washer into the 59057 Seal and place these onto the shaft balancer See Drawing 1 3 Use the small end of the 57091 Bearing Press Tool along with the arbor press to install the 58368 Bearing onto the shaft balancer See Drawing 2 Note Be certain that the felt washer does not get pinched between the bearing and the shaft balancer 4 Use the large end of the 57091 Bearing Press ...

Page 6: ...n 1 Apply 4 drops of the Loctite 380 or equivalent to the 57897 Vacuum Tube and secure the vacuum tube to the 57093 Vacuum Adapter Use Loctite 380 or equivalent to attach the 57896 Felt Seal to the 57897 Vacuum Tube 2 Insert the 69274 Muffler Assembly through the 57093 Vacuum Adapter 3 Use the 96066 3 4 Hex Socket to secure all of these components to the housing 4 Attach the sander to the central ...

Page 7: ... 1 T 17 59083 Felt Seal 1 T 18 58368 Bearing 2 T 19 57893 Front Bearing Plate 1 X 20 57113 Blade 5 Rotor Set 1 T 21 59051 Cylinder 1 X 22 01024 O Ring 1 T L 23 57891 Rear Bearing Plate 1 X 24 98463 Retaining Ring 1 T D 25 57890 Isolator Post 4 X 26 See Note Housing 1 X 27 96539 Screw 4 T 28 57888 Throttle Lever 1 X 29 94590 Pin 1 T 30 98459 O Ring 1 T 31 58363 Valve Stem 1 T 32 59075 Speed Regulat...

Page 8: ...ADE INC 8989 Sheridan Drive Clarence NY 14031 1419 Phone 716 631 0100 Fax 716 631 2073 International Fax 716 631 2524 DYNABRADE EUROPE S àr l Zone Artisanale L 5485 Wormeldange Haut Luxembourg Telephone 352 76 84 94 1 Fax 352 76 84 95 1 DYNABRADE INC 2012 PRINTED IN USA PD10 04_Rev1 Visit Our Web Site www dynabrade com Email Customer Service Dynabrade com Optional Accessories Machine Exhaust Assem...

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