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2

Electrical Safety (Continued)

5. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W.”

These cords are rated for outdoor use and reduce the

risk of electric shock.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs,

alcohol, or medication.

A moment of inattention while operating power tools may result in serious personal injury.

2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.

Loose clothes,

jewelry, or long hair can be caught in moving parts.

3. Avoid accidental starting. Be sure switch is off before plugging in.

Carrying tools with your finger on the switch or plugging in tools that have the switch

on invites accidents.

4. Remove adjusting keys or switches before turning the tool on.

A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

5. Do not overreach. Keep proper footing and balance at all times.

Proper footing and balance enables better control of the tool in unexpected situations.

6. Use safety equipment. Always wear eye protection.

Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Tool Use and Care

1. Use clamps or other practical way to secure and support the workpiece to a stable platform.

Holding the work by hand or against your body is unstable and may

lead to loss of control.

2. Do not force tool. Use the correct tool for your application.

The correct tool will do the job better and safer at the rate for which it is designed.

3. Do not use tool if switch does not turn it on or off.

Any tool that cannot be controlled with the switch is dangerous and must be repaired.

4. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.

Such preventative safety measures

reduce the risk of starting the tool accidentally.

5. Store idle tools in a high, dry place, locked up out of reach of children and other untrained persons.

Tools are dangerous in the hands of untrained users.

6. Maintain tools with care. Keep cutting tools sharp and clean.

Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.

7. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the

tool serviced before using.

Many accidents are caused by poorly maintained tools.

8. Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool, may become hazardous 

when used on another tool.

9. Use the right tool. 

Do not force small tools or attachments to do the job of a heavy duty tool.

Service

1. Tool service must be performed only by qualified repair personnel.

Service or maintenance performed by unqualified personnel could result in a risk of injury.

2. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.

Use of unauthorized parts or failure

to follow Maintenance Instructions may create a risk of electric shock or injury.

SPECIFIC SAFETY RULES

1. Accessories must be rated for at least the speed recommended on the tool warning label.

Wheels and other accessories running over rated speed can fly

apart and cause injury.

2. Hold tool by insulated gripping surfaces when performing an operation where the tool may contact hidden wiring or its own cord.

Contact with a “live”

wire will make exposed metal parts of the tool “live” and shock the operator.

(See Definitions for label symbols on pg. 4)

TOOL DESCRIPTION

Dynafile II

– Is a electric hand tool with a moving narrow belt. Tool is equipped as shown on page 4.

ASSEMBLY and OPERATION INSTRUCTIONS

1.

With power source disconnected from tool rotate head to desired position and tighten set screw with hex wrench provided to clamp.

2.

Connect power source to tool. Be careful not to depress switch in the process.

3.

Hold tool by the motor housing only. One or two hands may be used. Do Not hold tool by head/housing assembly. Keep hands away from all grinding/sanding edges
and moving parts. A side handle is included for two hand operation of tool. (See "Installing Side Handle" Instructions, pg. 3.)

4.

Slide switch forward to start tool. Touch rear of switch to release.

5.

Adjust belt tracking by turning 

95218

Adjustment Knob to the left or right accordingly, so as abrasive belt rides evenly over contact arm.

6.

Working off the return path of the abrasive belt will ensure superior tracking.

MAINTENANCE and ACCESSORY CARE INSTRUCTIONS

Important:

A preventative maintenance program is recommended whenever portable power tools are used.

Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify 

Model #

Serial #

and 

RPM

of your tool.

Routine Preventative Maintenance:

Mineral spirits are recommended when cleaning the sanding heads. Do not use on electrical components or clean tool or parts with any solvents or oils containing acids,
esters, ketones, chlorinated hydrocarbons or nitro carbons. Compressed air may be used to remove dirt from electrical components.

DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40

®

).

Tool labels must be kept legible at all times, if not, reorder label(s) and replace. User is responsible for maintaining specification information i.e.:
Model #, S/N, and RPM. (See Assembly Breakdown)

Visually inspect plugs and cords for frays, visible damage and signs of deterioration. Damaged or worn components must be replaced by qualified service personnel.

Brush Changing – Unplug tool and remove rear cover. Bend brass tab on brush holders up and remove brushes. Install new brushes, bend tabs down and replace rear 
cover. Brush changing – Change brushes every 100 hrs. to ensure proper tool function. After changing brushes, it is recommended to replace the right
angle gear grease with 

95542 Grease

.

After maintenance is performed on tool check for excessive tool vibration.

Check for excessive current leakage at 550 volts with a current leakage checker on all screws and the gear case, if the electrical components have been
disturbed during repair.

Handling and Storage of Tool and Accessories:

Use of tool rests, hangers and/or balancers is recommended.

DO NOT carry tool by cord.

Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

Store accessories in protective racks or compartments to prevent damage.

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Summary of Contents for Electric Dynafile II 40590

Page 1: ...FETY LEGEND WARNING WARNING Read and understand tool manual before work starts to reduce risk of injury to operator visitors and tool WARNING Eye protection must be worn at all times eye protection to...

Page 2: ...ccessories must be rated for at least the speed recommended on the tool warning label Wheels and other accessories running over rated speed can fly apart and cause injury 2 Hold tool by insulated grip...

Page 3: ...ds Ceramic Aluminum Oxide Synthetic grain two to three times tougher than conventional aluminum oxide Silicon Carbide Excellent for sanding primer and sealer This sharp fast penetrating grain is used...

Page 4: ...and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords sharp objects excessive heat and damp o...

Page 5: ...3 Washer 27 89324 Bearing 28 89325 Bearing Holder 29 89327 Screw 2 30 89328 Fan Baffle 31 89329 Field 32 89330 Motor Housing 33 89331 Switch 34 89332 Screw 2 35 89339 Wire Black 36 89340 Wire Red 2 37...

Page 6: ...ength Arm 17 workable reach Belt Size 1 2 W x 44 L Contact Wheel 5 8 dia x 3 8 W rubber Platen 1 2 wide 11350 Bus Bar Excellent for cleaning oxide off electrical bus bars Arm has a 12 workable reach B...

Page 7: ...11052 11054 11322 1 2 x 18 5 8 Dia x 3 8 W Rubber Contains two 11395 Guide 11090 11077 11052 95610 Wheels To Prevent Undercutting 11325 1 2 x 18 5 8 Dia x 3 8 W Rubber 1 2 W Steel Platen 11078 11077 1...

Page 8: ...Note Dynapad Platen Pads are PSA mounted and easily trimmed to size Exceptions 11024 Steel Platen fastened with included hardware Unit 10 packages each Part Pkg Number Size Material Qty 11024 1 2 W x...

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