Dynacraft 24V TRAIL RACER, Owner'S Manual

Page 1: ...e reference 24V TRAIL RACER OWNER S MANUAL FOR AGES 3 MAXIMUM WEIGHT TOTAL 130lb 59kg 65lb 29 5kg per seat DO NOT RETURN THIS ITEM TO THE STORE CONTACT DYNACRAFT CUSTOMER SERVICE FOR ASSISTANCE dynacraftwheels com contact or 1 800 551 0032 NOTE Illustrations in this Manual are for reference purposes only and may not reflect the exact appearance of the actual product Specifications are subject to cha...

Page 2: ... CAPACITY Up to 130lb 59kg MAX SPEED Low 2 5 MPH High 5 0 MPH CHARGER INPUT AC120V 60HZ OUTPUT DC 24V 1A CHARGING 12 18 Hours BATTERY 24V 7AH 1x Battery SIZE 133 x 87 x 115 cm AVERAGE BATTERY LIFE 300 Charges This is an estimate only not a guarantee Actual battery performance will vary based on many factors including but not limited to maintenance charging habits operation of product and temperatu...

Page 3: ...wo 2 riders WARNING CHOKING HAZARD Small parts not suitable for children under 3 years old WARNING This toy is unsuitable for children under 3 years due to its maximum speed WARNING This toy should be used with caution since skill is required to avoid falls or collisions causing injury to the user or third parties Parents must make sure that children can operate the ride on toy safely before letti...

Page 4: ...ric ride on toy should be supervised by an adult at all times Parents should ensure that children only use the electric ride on toy safely and within their age and physical limits This manual contains very important safety information It is your responsibility to completely review this information and make sure that all riders understand all of the warnings cautions instructions and safety topics ...

Page 5: ...use as these parts can become extremely hot Never allow more than one child to ride the electric ride on toy at one time and never try to tow anything Do not use near steps water or swimming pools Do not ride in wet weather Never immerse the electric ride on toy in water electrical and drive components could be damaged by water or create other potentially unsafe conditions Keep your fingers and oth...

Page 6: ...ts Installation should be performed only by adult qualified personnel USING THE CHARGER The charger should be examined regularly for damage to the cord plug enclosure and other parts In the event such damage has occurred the electric ride on toy should not be charged until the charger has been repaired by qualified personnel or replaced Use only the supplied recommended charger Always use caution wh...

Page 7: ...sing a part please contact our Customer Service Team at dynacraftwheels com contact rather than return this product to the store Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded WARNING DO NOT USE NON ORIGINAL OR NON RECOMMENDED PRODUCTS WITH YOUR ELECTRIC RIDE ON TOY Altering of the original components or us...

Page 8: ...astic Body Assembly x1 2 M6 Lock Nut x2 3 Ø6 Washer x2 4 M6x16 Machine Screw x2 5 Front Wheel x2 6 Ø12 Washer x4 7 M10 Lock Nut x4 8 Split Pin x4 9 Axle Cap x4 10 Rear Axle x1 11 Rear Wheel x2 12 Steering Wheel Assembly x1 13 M5 Lock Nut x9 14 M5x35 Machine Screw x1 15 Seat Back x1 16 Seat Bottom x1 17 4x16 mm Round Head Screw x10 18 Front Rack Support x2 19 Rear Rack Support x2 20 M5x30 Machine S...

Page 9: ...Nose Pliers not included 1 FRONT AXLE ASSEMBLY Gently turn the ride on toy body upside down and cut off the plastic tie on the front axle with scissors Remove the M6x16 screw washer and M6 locknut from the front axle Adjust the front axle so that the axle is in the correct position as shown below then reinsert the M6x16 screw as shown making sure the M6x16 screw goes through the holes in metal pla...

Page 10: ...e Split Pin Front Axle Front Wheel Split Pin Axle Cap Ø12 Washer M10 Lock Nut Split Pin 3 REAR AXLE ASSEMBLY Remove all parts from the rear axle Cut off the plastic tie on the left gear box and lift it as shown ensure that the hole in the left gear box sits in line with the hole in the ride on toy body Insert the rear axle through the hole in the ride on toy following the direction of the arrow as...

Page 11: ...ck Nut Split Pin Split Pin IMPORTANT CHECK WHEEL GAP After assembling any wheel onto the axles check the gap between the screw thread and the outside of the wheel refer to the adjacent diagram If the gap is too big add two or three washers on the axle to the inside of the wheel After tightening the nut on the outside of the wheel spin the wheel to check if the wheel spins smoothly If the wheel get...

Page 12: ...from the product before charging Battery chargers used with toys must be examined regularly for damage to the cord plug enclosure and other parts In the event that such damage is found the toy must not be used with the battery charger until the damage has been repaired 6 STEERING WHEEL BATTERIES INSTALLATION NOTE Batteries are not included Unscrew the screw in the steering wheel and remove the cov...

Page 13: ...emove the M5x30 machine screw and M5 locknut from it Attach the support to the corresponding U shaped support also marked with an R1 Reinsert the M5x30 machine screw as shown and tighten it with M5 locknut securely as shown at right Find the other Front Support marked with an L1 and remove the M5x30 machine screw and M5 locknut from it Attach the support to the corresponding U shaped support also ...

Page 14: ...d one Rear Support marked with an R2 and remove the M5x30 machine screw and M5 locknut from it Attach the support to the corresponding U shaped support also marked with an R2 Reinsert the M5x30 machine screw as shown and tighten it with M5 locknut securely as shown at right Find the other Rear Support marked with an L2 and remove the M5x30 machine screw and M5 locknut from it Attach the support to...

Page 15: ...e seat back click into place Once the tabs click into place the seat back cannot be pulled out without damaging the seat Slide the seat into the place as shown Tighten the seat with two 4x16 round head screws and two M5x16 machine screws which come attached to the seat bottom 11 POWER SUPPLY CONNECTION NOTE The battery is disconnected for shipment to prevent the battery from draining Securely plug...

Page 16: ... injured by the electricity involved in charging the battery Never lift or carry the battery by the wires or connector this can damage the battery and possibly cause a fire resulting in serious injury Lift and carry the battery by the case only Read the safety instructions on the battery Examine the battery charger and their connectors for excessive wear or damage each time you charge the battery I...

Page 17: ...t least once per month even if the ride on toy has not been used NOTE This product has CHARGING PROTECTION when charging all the functions will be cut off Recharges after initial charge At least 12 hours and never charge the battery longer than 30 hours When the ride on toy begins to run slowly recharge the battery After each use or at least once per month when not in use recharge the battery for ...

Page 18: ...the lever to the Reverse position NOTE Use low speed until you get familiar with your new ride on toy SOUND BUTTON To activate sound press the button on the steering wheel STOP To stop the ride on toy you must take your foot off the pedal WARNING The ride on toy does not have brakes Do not park or ride on any slopes or steep inclines WARNING For your safety this ride on toy has been designed with ...

Page 19: ... player volume to low level 4 Then adjust the volume to increase or decrease its sound level as desired NOTE MP3 player or Audio Device not included WARNING Do not let use of the sound buttons an MP3 player or other audio devise interfere with safe riding WARNING Maximum load weight on the cargo bed is 11lb 5kg No stepping on or in cargo bed No climbing on or in cargo bed Never ride in cargo bed W...

Page 20: ...AFETY PRECAUTIONS Children must have adult supervision at all times Do not ride on the road footpaths near pools or bodies of water Do not allow children under the recommended age to ride the ride on toy refer to the age grading Do not allow riders over the recommended weight rating or outside of the recommended age range to use the ride on toy To stop the ride on toy you must take your foot off t...

Page 21: ...2 washer and M10 locknut and securely tighten the wheel NOTE Do not over tighten 7 Insert a split pin into the hole in the end of front axle and split it using standard needle nose pliers 8 Reinsert the axle cap TOOLS REQUIRED Phillips Screwdriver not included Flat head Screwdriver not included 17mm Socket Wrench included DETAILED MAINTENANCE AND REPAIR F Needle Nose Pliers not included IMPORTANT ...

Page 22: ... 9 6 Unscrew the 4 screws on the motor cover under the toy body and remove the motor cover 7 Unplug the motor output connector that is connected to the gearbox and replace with a new gearbox and tightly plug the motor output connector into the new gearbox motor connector 8 Remount the motor cover with four 4x12 round head screws 9 Remount the new wheels See Rear Wheel Assembly steps on Page 10 WAR...

Page 23: ...r screws removed in step 1 above Pedal Switch Socket HOW TO REPLACE THE FOOT PEDAL 1 Use a flat head screwdriver to gently pry the LEFT side of foot pedal 2 Gently remove the foot pedal 3 Disconnect the old foot pedal from the pedal switch socket 4 Replace the foot pedal with a new one Connect the new pedal switch to the pedal switch socket making sure that they are snugly connected in the correct ...

Page 24: ...crew the four 4x12 mm round head screws and remove the shift lever assembly 6 Replace the shift lever assembly with a new one securing it with the four 4x12 mm flat head screws Reattach the shift lever using the 4x30 mm flat head screws and snap the shift lever cover back into place Reconnect the two switch sockets and one connector and reverse steps 1 and 2 above to finish reinstall ing the shift le...

Page 25: ... and place the battery in a plastic bag See instructions above for proper disposal If acid comes into contact with skin or eyes flush with cool water for at least 15 minutes and contact a physician If acid is internally ingested give water milk of magnesia or egg whites immediately Never give emetics or induce vomiting Call a physician CARE Leaving the battery in a discharged condition will ruin it...

Page 26: ...ish DO NOT use car wax DO NOT use abrasive cleaners or cleaners that contain ammonia or isopropyl alcohol DO NOT drive the ride on toy in loose dirt sand or fine gravel which could damage moving parts motors or the electric system WARNING Charge the battery before storing your ride on toy otherwise the battery will be damaged ABOUT FUSES Your ride on toy is equipped with a safety thermal fuse The f...

Page 27: ... operating the ride on toy again To avoid repeated automatic shutdowns do not overload the ride on toy by exceeding the 130Ib maximum weight capacity or by towing anything behind the ride on toy Do not drive up hills or run into fixed objects which can cause the wheels to stop spinning while power is still being supplied to the motor Electrical switch damage The electrical switches can become corro...

Page 28: ... wires and connectors Make sure the battery connector is tightly plugged into the wire connector and that the charger is plugged into the wall Make sure that there is power flow to the wall outlet Overcharged battery Do not charge the battery longer than 30 hours If you suspect that your battery is damaged as a result of overcharging change with one new original 24V 7AH battery Do not use non origi...

Page 29: ...t the condition that lead to the overload and adjust the driving conditions to prevent repeated automatic shutdowns Driving conditions too stressful Use only on level ground Sometimes the ride on toy doesn t run but other times it does Loose wire or connector Check all wires around the motors and all connectors to make sure they are tight The battery s thermal fuse constantly trips but the ride on...

Page 30: ...ITS OF SIGNING UP FOR FREE EXTENDED WARRANTY Simple quick sign up at dynacraftwheels com register proof of purchase required Extra 6 months battery coverage from date of purchase Extra 60 days of coverage on electric ride on parts subject to wear and tear from date of purchase Transportation charges on replacement parts waived for the Limited Warranty period See Limited Warranty for details For fu...

Page 31: ...lled with a motor or modified in any other way rented or used for commercial purposes or used in a manner contrary to the instructions in the Owner s Manual included with this product Dynacraft will not be liable for incidental or consequential loss or damage due directly or indirectly from use of this product For how long does this Limited Warranty last The ride on toy with the exception of the ba...

Page 32: ...NTACT DYNACRAFT CUSTOMER SERVICE FOR ASSISTANCE dynacraftwheels com contact or 1 800 551 0032 Please have the following information available Model Number Example 8000 00 Production Date Example MM DD YYYY Serial Number Example DXXXX00000000 This information is provided on a white sticker located on your unit and is required to help us handle your request Please do not remove the sticker from your...