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6

Operating Instructions

INTRODUCTION

1.  The Core Saw is manufactured to the highest standards of strength for medium to heavy 

duty operations.  

2.  The Electric machine is powered by 2.2kW/1-Phase or 4kW/3-Phase motor manufactured 

by CMG Australia, and the Petrol machine is powered by 5.5HP Honda or 6HP Robin petrol 

engine. 

3.  The parts of which machine consists are kept to a minimum and standardised.  This allows 

easy maintenance.  Frame, cutting head and conveyor cart are aligned by Dynamics G-Ex.  

Misalignment can occur through handling damage or moving saw.  This will dramatically 

shorten blade life.

4.  Cutting head is positioned at required cutting depth by pivot point bearings with a locking 

lever.

5.  Full power transmission by dual belt drive.
6.  Mitre guide on conveyor cart allows highly accurate repeat cutting.

TO OPERATE THE CORE SAW

Fitting legs

1.  Place machine on ground.
2.  Elevate operator’s end of machine and fit one set of legs into front sockets.  Secure with 

locking screws.

3.  Raise other end using rear handle and fit pair of legs and secure.
4.  Legs are adjustable to compensate for slightly uneven surfaces.

Connecting water

1.  Attach water hose to the top of the blade guard. If mains water is available, disconnect 

water pump drive belt and hose and connect water supply to water stop cock for a clean 

supply of water.  Check water flow at regular intervals in case mains supply has been 

interrupted and tray is not choked with sediment.

2.  If using pump (located in a baffled area behind tray and driven by a flexible shaft and belt 

from engine pulley), ensure reservoir pan is filled to within 1” (25mm) of top and the water 

pump inlet is always fully immersed in water. Water is recycled via the tray which acts as 

a reservoir. Pump intake is to be kept free of accumulated sludge and any other foreign 

material.  

3.  Drive belt can be removed to reduce wear if extended use is required.

Summary of Contents for 1 Series

Page 1: ...USER S MANUAL Series 1 Series 2 Series 3 Manual Core Saw ...

Page 2: ...Table of Contents SAFETY INFORMATION PRODUCT SPECIFICATIONS PRE START INFORMATION CHECK PRE START INFORMATION SETUP OPERATING INSTRUCTIONS CONTACT INFORMATION 2 3 4 5 6 9 ...

Page 3: ...tor operation switch should be turned off before removing or refitting the diamond blade or making any adustment to vee belt tension 9 Hands and feet should be kept clear of all moving parts as serious injury could occur 10 Always set up and use on a level surface 11 All wheels must have contact with surface being cut Do not elevate front of machine while cutting material or attempt to cut section...

Page 4: ... Capacity 300 350mm 12 14inch Max Cutting Depth 110mm Max Cutting Length 420mm Tool Speed RPM 2800min Total Weight 93Kg Series 3 Core Saw Dimensions 1540H x 570W x 1350L mm Blade Capacity 350 500mm 14 20inch Max Cutting Depth 210mm Max Cutting Length 490mm Tool Speed RPM 1440min Total Weight 140Kg Engine Options Single Phase 2 2kW 3 Phase 4kW Petrol 5 5HP Honda or 6HP Robin ...

Page 5: ...s tight and blade spinning in clockwise direction towards operator Check the rotating blade alignment Pre Start Information CHECK Check Check head shaft bearing bolts and grub screws are tight Check all motor plate bolts are tight Check Blade shaft bolts and grub screws are tight ...

Page 6: ...an be tightened to adjust the height of the rotating blade Connect the water injector to water source Water connection should be attached to reduce the mechanical heat on the blade Press the on green switch to start the machine Red switch to turn off the machine Ensure machine is connected to power source and switched on Pre Start Information SETUP Setup ...

Page 7: ...ing legs 1 Place machine on ground 2 Elevate operator s end of machine and fit one set of legs into front sockets Secure with locking screws 3 Raise other end using rear handle and fit pair of legs and secure 4 Legs are adjustable to compensate for slightly uneven surfaces Connecting water 1 Attach water hose to the top of the blade guard If mains water is available disconnect water pump drive bel...

Page 8: ...am is seen rising from cutting area 7 Diamond blades are easily damaged so ensure they are adequately protected if being transported 8 If diamond blade is chipped or missing segments return to Dynamics G Ex for repair replacement Always inspect blades regularly 9 This machine takes 350mm 14 diamond blades which will provide 110mm cutting depths 10 If in doubt contact Dynamics G Ex for correct sele...

Page 9: ...moving parts once a day 3 Bearings should be cleaned with Shell Alvania grease or equivalent once a day Belt Tension 1 Always keep drive belts tight To attain the right tension loosen the four bolts that secure the motor to frame Rotate cam lever which bears against base of motor for desired tension Belts have been properly tensioned at manufacturing process 2 When changing belts a v belt tester w...

Page 10: ...090 Australia Kalgoorlie 15 Cunningham Drive West Kalgoorlie WA 6430 Gympie 37 Langton Road GYMPIE QLD 4570 Australia Mt Isa 34 Barkly Highway MT ISA QLD 4825 Australia Other Warehouses Adelaide Melbourne Dubbo Social Media https www linkedin com company 7750453 https twitter com Dynamics_GEx https www facebook com DynamicsGEx www dynamicsgex com au 9 ...

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