Dynapac DFP10D, Operating Instructions And Maintenance Instructions

Page 1: ...Operating Instruction Maintenance Instruction Original Operating Instructions DFP10D Forward plate S N 961 925 23 1001 DL8 205 31 EN 03 2022...

Page 2: ...ding toluene and benzene which are known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Breathing diesel engine exhaust exposes you to chemicals known...

Page 3: ...3 3 2 Regular safety inspections 22 3 3 3 Modifications and alterations to the machine 22 3 3 4 Damage defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remar...

Page 4: ...engine 52 6 2 Work mode 54 6 3 Switching the water spraying system on off 56 6 4 Parking the machine in secured condition 57 7 Loading transporting the machine 59 7 1 Loading the machine 60 7 2 Lashin...

Page 5: ...and the cooling air intake openings 85 8 8 2 Cleaning the machine 85 8 8 3 Cleaning the water spraying system 86 8 8 4 Checking the oil level in the exciter housing 86 8 8 5 Measures prior to extended...

Page 6: ...Table of contents DFP10D 6...

Page 7: ...1 Introduction Introduction DFP10D 7...

Page 8: ...maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Page 9: ...constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduct...

Page 10: ...n Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type plate example EMISSION CONTROL INFORMATION MOTORENFABRIK HATZ KG D 94099 RUHSTORF GMBH CO Model S N Power Displ Eng Fa...

Page 11: ...2 Technical data Technical data DFP10D 11...

Page 12: ...50 17 7 Dimensions in millimetres Dimensions in inch Weights Operating weight 104 229 kg lbs Basic weight 103 227 kg lbs Water spraying system optional equipment 7 15 kg lbs Transport wheels optional...

Page 13: ...1 Rated power ISO 3046 3 1 4 2 kW hp Rated speed 3000 min 1 Drive system mechanical Exciter system Frequency 90 5400 Hz vpm Centrifugal force 18 4050 kN lbf amplitude 1 63 0 064 mm in Water sprinkling...

Page 14: ...ned acc to ISO 3744 and EN 500 2 1 2 Vibration data Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 5 8 m s2 on crushed rock determined ac...

Page 15: ...3 Concerning your safety Concerning your safety DFP10D 15...

Page 16: ...n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these ac...

Page 17: ...dicate practices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal pr...

Page 18: ...gainst particulate pollutants Respiratory protection This protects the airways against substances or parti cles 3 1 4 Intended use This machine is intended for commercial use only The machine must onl...

Page 19: ...arting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lifting and lashing points specified in these instructions must be used It is prohi...

Page 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of const...

Page 21: ...perate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Page 22: ...be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the...

Page 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitatio...

Page 24: ...fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spill...

Page 25: ...aused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediate...

Page 26: ...ne components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifti...

Page 27: ...ed visual inspections and func tion tests If the following tests reveal damages or other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine...

Page 28: ...al noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe distance to excavation pit borders embank ments and edges Refrain from any work that could a...

Page 29: ...d by the static charging than diesel fuel with a higher sulphur content Apply measures against electrostatic charging Do not spill any fuel Collect leaking fuel do not let it seep into the ground Wipe...

Page 30: ...ers and other oil contaminated materials in a sepa rate specially marked container and dispose of environmentally 3 9 3 Cleaning work Do not perform cleaning work while the motor is running Allow the...

Page 31: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Page 32: ...la puesta en servicio weekly w chentlich hebdomadairement cada semana annual j hrlich annuellement anualmente DIESEL START OPERATION STOP 1 1 1 2 2 2 3 STOP MIN MAX MIN MIN WARNING California Proposi...

Page 33: ...tion sticker Wear ear defenders Information sticker Guaranteed sound capacity level Fig 7 WARNING California Proposition 65 Warning This product contains chemicals that cause cancer chemicals that are...

Page 34: ...ng point Information sticker Lifting point Information sticker Filler opening for water Information sticker Shut off device throttle lever Fig 11 Fig 12 B DEC 0218 Water Fig 13 Fig 14 Concerning your...

Page 35: ...TOP 1 1 1 2 2 2 3 STOP MIN MAX MIN MIN B DEC 0364 Fig 15 before taking into operation vor Inbetriebnahme avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement c...

Page 36: ...plate example Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg B 924 0002 Fig 17 Concerning your safety Signa...

Page 37: ...3 12 Safety Components 1 2 B 834 0294 Fig 18 1 Heat protection cover 2 Belt guard Concerning your safety Safety Components DFP10D 37...

Page 38: ...Concerning your safety Safety Components DFP10D 38...

Page 39: ...4 Indicators and control elements Indicators and control elements DFP10D 39...

Page 40: ...ition MIN Idle speed position Position MAX Full load position 4 1 2 Shut off device Press Shut down the engine 4 1 3 Recoil starter B 834 0386 Fig 19 B 834 0386 Fig 20 B GEN 0084 Fig 21 Indicators and...

Page 41: ...ying system 4 2 1 Shut off valve Position 0 Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quan tity up to MAX position Fig 22 Fig 23 Indicat...

Page 42: ...4 3 Transport wheels Fig 24 1 Locking of guide handle 2 Locking of transport wheels Indicators and control elements Transport wheels DFP10D 42...

Page 43: ...5 Checks prior to start up Checks prior to start up DFP10D 43...

Page 44: ...ixed settings WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dli...

Page 45: ...and fuel lines and for leaks 2 Check the bolted connections are tight and secure 3 Check the machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check the starter rope for...

Page 46: ...around the oil dipstick 2 Unscrew the dipstick and wipe it clean with a lint free clean cloth 3 Screw the dipstick back in and pull it out again to check the oil level The oil level must be between th...

Page 47: ...screen filter Use only fuel of the permitted specification Chapter 8 2 2 Fuel on page 65 Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Clean the area around the filling p...

Page 48: ...othes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 57 2 Allow the engine to cool down 3 NOTICE Components may get damaged D...

Page 49: ...tective gloves 1 Clean the area around the filling port 2 Remove the cap 1 and check the water supply in the water tank 3 If necessary fill in clean water 4 Close the cap Alternatively the water tank...

Page 50: ...Checks prior to start up Daily maintenance DFP10D 50...

Page 51: ...6 Operation Operation DFP10D 51...

Page 52: ...Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective eq...

Page 53: ...dle back to initial position 8 If the engine does not start during the first attempt repeat the starting process NOTICE Danger of engine damage Warm up engine for a short while before starting work Do...

Page 54: ...on WARNING Danger of burning on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components Protective equipment n Hearing protection n...

Page 55: ...speed for short work breaks Vibration is switched off 5 For short work interruptions you should always park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on pa...

Page 56: ...stem must be switched on and off by the shut off valve Position 0 Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quantity up to MAX position...

Page 57: ...vel and firm ground 2 Set the throttle lever to MIN position idle speed NOTICE Danger of engine damage Do not shut down the engine all of a sudden from full load speed but let it idle for about two mi...

Page 58: ...Operation Parking the machine in secured condition DFP10D 58...

Page 59: ...7 Loading transporting the machine Loading transporting the machine DFP10D 59...

Page 60: ...ust not be damaged by machine components When lifting the machine avoid uncontrolled movements of the load If necessary hold the load with guide ropes Protective equipment n Working clothes n Protecti...

Page 61: ...cation Lifting tackle must not be damaged by machine components Protective equipment n Protective gloves 1 Fold down the guide handle 2 Pull at least two suitable lashing belts crosswise across the ma...

Page 62: ...uide handle with the locking bolts 1 3 Unlock the locking bolt 2 and fold down the transport wheels 4 Push the machine up by the guide handle and fold the trans port wheels under the base plate The ma...

Page 63: ...8 Maintenance Maintenance DFP10D 63...

Page 64: ...personal protective equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down Make sure that the engine cannot be...

Page 65: ...adversely affects the properties of the engine oil especially at low ambient temperatures Optimal operating conditions can be achieved by using the oil vis cosity chart as reference 8 2 1 3 Oil change...

Page 66: ...traces of zinc lead and copper can cause deposits in the injection nozzles especially in modern Common Rail injection sys tems Zinc and lead coatings in refuelling systems and fuel lines are not permi...

Page 67: ...W 30 SAE 30 SAE 10W Fuel Diesel Winter diesel fuel 3 0 l 0 8 gal us Specification Chapter 8 2 2 Fuel on page 65 Exciter shaft housing SAE 10W 40 Specification Chapter 8 2 3 Oil for exciter shaft housi...

Page 68: ...t if necessary Chapter 8 7 2 Checking adjusting the valve clearance on page 75 3 Check engine and machine for leaks 4 Retighten the fastening screws on air filter exhaust and other attachments 5 Retig...

Page 69: ...lly 8 7 1 Changing the engine oil and cleaning the oil filter 73 8 7 2 Checking adjusting the valve clearance 75 8 7 3 Replacing the V belt 77 8 7 4 Replacing the air filter 80 8 7 5 Replacing the fue...

Page 70: ...se a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine safely Chapter 6 4 Parki...

Page 71: ...by moving the gun up and down inside the element until it is free of dust 8 Examine the air filter with a torch for cracks and holes 9 Replace the air filter if it is damaged 10 Insert the air filter...

Page 72: ...Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 57 2 Place the transparent container under the drain plug 3 L...

Page 73: ...Protective gloves n Safety goggles 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 57 2 Clean the area around the dipstick and pull the dipstick out 3 Clean the...

Page 74: ...r personal protective equipment protective gloves protective clothing goggles Use compressed air to blow the oil filter out from the inside to the outside 8 Check the seal rings for damage replace if...

Page 75: ...spose of oil in line with environmental regulations 8 7 2 Checking adjusting the valve clearance NOTICE Danger of engine damage We recommend to have this work carried out by trained personnel or our a...

Page 76: ...alve EX 0 20 mm 0 008 in 1 Crank the engine until the exhaust valve EX is fully open 2 Check the valve clearance on the intake valve IN with a feeler gauge 1 adjust if necessary 3 Crank the engine fur...

Page 77: ...astening screws 1 evenly 3 Assemble covering 1 and air filter cover 2 4 After a short test run check the valve cover for leaks 8 7 3 Replacing the V belt Protective equipment n Working clothes n Safet...

Page 78: ...er forward remove and replace the V belt 1 6 Install the new V belt and pull the engine carrier back 7 Tighten the fastening screws 1 on both sides 8 Check tension of V belt tighten if necessary Compr...

Page 79: ...king clothes n Hearing protection n Safety shoes Tool n Sirometer 1 Park the machine on a rubber mat 2 Start the engine Chapter 6 1 Starting the engine on page 52 3 Run the machine at maximum speed fo...

Page 80: ...age Prevent dirt from getting into the air intake opening Do not clean the air filter housing with compressed air Clean the filter housing with a clean lint free cloth 7 Replace the air filter 8 Inser...

Page 81: ...cket 1 and replace it with a new one 7 Plug on the fuel line 8 Insert the fuel filter into the tank 9 Close the fuel tank tightly The fuel system is self bleeding 10 Dispose of fuel and filter in an e...

Page 82: ...h knots on both ends A 15 mm 0 6 in 9 Pre tension the coil by approx 4 rotations in direction of arrow Thereby place the starter rope into the recess in the coil 10 CAUTION Danger of injury caused by...

Page 83: ...g clothes n Safety shoes n Protective gloves 1 Drive the machine onto horizontal level firm ground 2 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 57 3 Tilt the...

Page 84: ...shaft housing Observe filling quantity Chapter 8 3 List of fuels and lubricants on page 67 10 Fill in oil 11 Stand the machine horizontally and check the oil level The oil level must reach the bottom...

Page 85: ...sh from all cooling fins and cooling air intake openings 4 CAUTION Danger of eye injuries caused by particles flying around Wear your personal protective equipment protective gloves protective clothin...

Page 86: ...l water 5 Flush the water tank with a strong water jet until all dirt has run out 6 Plug the rubber caps back on the spray tube 7 Fill the water tank with clean water and close the cap 8 8 4 Checking...

Page 87: ...achine under cover in a dry and well ventilated room 3 Repair damaged paint preserve bare areas thoroughly with anti corrosive agent 4 Clean the water separator 5 Fill the fuel tank with diesel fuel t...

Page 88: ...Maintenance As required DFP10D 88...

Page 89: ...9 Setting up refitting Setting up refitting DFP10D 89...

Page 90: ...ws Insert the fastening screws from the inside so that the guide handle can be folded down completely 2 Force the guide handle apart and plug it onto the holding fix tures 3 Lock and secure the guide...

Page 91: ...10 Troubleshooting Troubleshooting DFP10D 91...

Page 92: ...ce Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing t...

Page 93: ...en Replace the recoil starter The starter rope does not return to the initial position Recoil starter dirty Clean the recoil starter Insufficient pretension of the spring Check the pretension of the s...

Page 94: ...s Engine oil level too high Check drain off if necessary Lack of cooling air Clean the cooling fins and the cooling air intake openings Check air guide plates and ducts for com pleteness and good seal...

Page 95: ...11 Disposal Disposal DFP10D 95...

Page 96: ...e approved recycling company WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chap...

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