Dynapos DCI020-M, Technical Manual

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Page 2: ...s an proper gap between the rotated roller on the magnetic board and impeller which pulls note out from hopper when machine operates so that note finish its passing work 1 3 UV assembly Using the law of refection ultraviolet radiation from two UV bulbs goes through the note to silicon cell the model can check out the UV element notes after the cell got the signal and systems analysis this function...

Page 3: ...the notes which pass from magnetic board then transmit to frontal platform 1 7 Stacker The stacker as well as the block board form frontal platform All the passing notes gather here so that it s convenient to tidy away 2 INNER SETTING PROGRAM 2 1 Automatic Manual counting Press the SET 1 button for 3 5 seconds to enter program setting it will appear OP A press FUNC to change the item to be OP E th...

Page 4: ...he counting display window shows OP B batch display window shows one digit of the number OFF 01 02 03 press the button MOOD to select MG sensitivity as you want After select the right value press RESET to keep the data The bigger number means the higher sensitivity you set and OFF means deactivate this detection function 2 4 Size detect function ON OFF There are 3 level of UV sensitivity for selec...

Page 5: ...heel can make counting un accurate owing to note passing un smoothly notes links or notes blocked By contraries notes will be tore because of too tight gap Step 1 hold one note to test left side of the gap between the hopper and 3 feeding wheel it should not be too loose or tighten machine need running Step 2 hand cover the start sensor let the machine keep running then hold one note to test right...

Page 6: ... thickness 3 2 Adjust the gap of left and right of the hopper Adjust the balance of the left and right hopper by turning the adjusting side screw when you find it s the pull of left and right is different Step1 Take off the top cover Step2 Adjust the side screw follow arrowhead increase the right parts of the hopper decrease the space between hopper and feeding bill wheel increase the pull on the ...

Page 7: ...3 3 plug board and electronic program 4 Sensor position ...

Page 8: ...5 Error and Solution 5 1 Self checking Error appear when switch on machine 1 C 1 Start sensor Matter analysis clearance sensor has dust blocked or been destroyed Solution ...

Page 9: ... counting sensor without alignment Solution a adjusting the counting sensor so that the upper sensor face directly to the nether sensor b clean the sensor or replace it above mentioned has no use please maintain or replace circuitry board 4 C 5 UV sensor Matter analysis a UV sensor problem or get dirty Solution a clean the sensor or replace it above mentioned has no use please maintain or replace ...

Page 10: ...bitant sensitivity or extra light state heavy UV voltage Solution a Low proper UV sensitivity on the setting program OP A b If adjust UV sensitivity is not use then adjust proper UV voltage on the main azboard Adjust the VR4 potentiometer till original note pass well but A4 paper need catch c above mentioned has no problem please maintain or replace circuitry board 2 Original note alarm E 3 MG Mat...

Page 11: ...sis Counting sensor damaged or voltage instability Solution a replace the counting sensor b above mentioned has no problem please maintain or replace circuitry board 4 Original note alarm E 8 double note 8 7 1 Matter analysis Alarmed note color is too dark dirty Counting sensor damaged or voltage instability Solution a replace the counting sensor b above mentioned has no problem please maintain or...

Page 12: ...ain motor can running the capacity is damaged c When switch on the machine motor can not running replace the main motor d above mentioned has no problem please maintain or replace circuitry board e If big motor just shock but not running replace the power board 3 Error message small motor doesn t work after startup Matter analysis it s strap fallen or broken small motor destroyed too tight hopper ...

Page 13: ...Error message disorder message or keep on humming after startup Matter analysis chip damaged or transistor damaged Solution replace main board and transistor 7 Error message slow speed of main motor or shaking Matter analysis control circuitry of main motor has problem or motor has destroyed Solution replace motor or main board 8 Error message missing size deviant Matter analysis speed sensor dest...

Page 14: ...ig magnetic head and speed sensor metal things blocked in hopper Solution a adjust gap between magnetic head and speed sensor b pick out blocked things after open up cover 11 showing E 5 with real note Matter analysis low sensitivity of size inaccurate IR voltage Solution replace the counting sensor or change main board 12 Error message buzzer keep on humming Matter analysis buzzer has problem Sol...

Page 15: ...sor a operate according to step as 1 b replace unload the feeding sensor by new one then install it c operate according to in 1 3 replace feeding roller a unload left and right cover first pick out main motor strap b take off the connecting piece and screws in the earth then unload main board ...

Page 16: ...ch is in left side feeding bearing by small screwdriver then take off the screw on the sides of the bearing f Push out the bearing take out the hopper g Replace the hopper and fix up bearing fasten the screw and recover all the parts as them are h Fix up the main motor cincture main board and then fix all the sensor on the main board make sure all have been connected correctly then power on and ad...

Page 17: ... _ shape screw driver take off the screw on the UV assembly pull out the connecting line 5 Replace the speed sensor a Open the left cover loosing two screw take off the dust cover take off the screw as picture by screw driver recover all the parts connect the power and test 6 Replace the clearance sensor a Open the left and right sides covers Disconnect the clearance sensor Pull the impeller upsid...

Page 18: ... left right cover disconnect the small motor b Loose the screw on the bottom of the power board take off the small motor chain Take off the screws as picture by shape screwdriver take out the turning wheel Take off the small motor Pull out the connecting wire from the hole after take off the small motor Replace the small motor and recover all the parts ...

Page 19: ... screw Replace the main motor then fix all up Connect to the power test if it work well 9 Replace counting sensor a Take off the left and right covers and up cover b Pull out the counting senor connect wire take off the left counting senor screw c Take off the right counting sensor screw pull out the connect wire of counting sensor pull out the counting sensor d Take out the counting sensor connec...

Page 20: ...pull out the connect wire from the hole e Replace the magnetic head fix all up 11 Replace send and receive sensor a Then take off the screw on the power board bottom b Loosen the screws on the jack of the magnetic head take out the nut on the bottom of magnetic head jack please note do not lose the springs in the magnetic jack c take out the counting sensor and magnetic head pull the wire from the...

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