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E-Z-GO ST 480 2006+, Service & Parts Manual


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Page iii

TABLE OF CONTENTS

Service Parts Manual

SECTION

Page No.

HOW TO USE THE SERVICE PARTS MANUAL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

ILLUSTRATED PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  vii

ACCELERATOR  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

BRAKES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

PARK BRAKE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

CLUTCH  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1

DIRECTION SELECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   G-1

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1

ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  J-1

FRONT SUSPENSION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1

FUEL SYSTEM  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1

REAR AXLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   M-1

REAR SUSPENSION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1

SEATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

STARTER / GENERATOR  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   Q-1

STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1

TRUCK BED  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1

WEATHER PROTECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-1

WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U-1

WINCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   W-1

OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  APPENDIX A-1

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Summary of Contents for ST 480 2006+

Page 1: ...19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16 GASOLINE POWERED UTILITY VEHICLES ISSUE DATE APRIL 2006 SERVICE PARTS MANUAL 604973 https CartPros com f html...

Page 2: ...https CartPros com f html...

Page 3: ...and the information contained in this manual is subject to change without notice TEXTRON Golf Turf Specialty Products is not liable for errors in this manual or for incidental or consequential damage...

Page 4: ...actory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original vehicle specifications in order to maintain the United State...

Page 5: ...LEANER B 1 BODY C 1 BRAKES D 1 PARK BRAKE E 1 CLUTCH F 1 DIRECTION SELECTOR G 1 ELECTRICAL SYSTEM H 1 ENGINE J 1 FRONT SUSPENSION K 1 FUEL SYSTEM L 1 REAR AXLE M 1 REAR SUSPENSION N 1 SEATS P 1 STARTE...

Page 6: ...Page iv TABLE OF CONTENTS Service Parts Manual Notes https CartPros com f html...

Page 7: ...is possible that various combinations of components may be found that are not directly reflected by each illustration Consult the illustration that best suits your situation Locate the serial number p...

Page 8: ...ntation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Serv...

Page 9: ...Page vii Service Parts Manual ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN https CartPros com f html...

Page 10: ...udes Items 2 44 40 Includes Items 41 44 41 Includes Items 42 43 31 32 34 95 94 33 Part of Frame To Rear Axle To Chassis Harness 22 20 21 19 17 18 14 11 9 11 35 4 5 7 6 38 37 39 44 28 22 25 23 24 2 46...

Page 11: ...52 53 62 To Choke To Throttle 83 87 88 67 Includes Items 68 80 69 70 68 72 Includes Items 73 80 74 75 76 77 73 76 78 79 80 71 81 82 84 86 Accelerator Cable To Pedal Box 59 60 64 56 50 49 48 90 58 65...

Page 12: ...REW 4 20 X 1 1 8 LG 2 8 9 72066 G01 CONTROL ARM 1 10 23860 G1 BEARING 2 11 24621 G1 NYLON WASHER 5 16 2 12 12064 G1 PUSH NUT 5 16 1 13 25768 G01 PIVOT ROD 1 14 72199 G01 PIVOT BRACKET 1 15 14390 G1 LO...

Page 13: ...9 00559 G8 WASHER 5 16 1 40 25799 G03 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 41 44 1 41 27844 G01 ACCELERATOR PEDAL PAD KIT INCLUDES ITEMS 42 43 1 42 15766 G1 OVAL RIVET 3 16 X 3 8 LG 6 43 ACCELERA...

Page 14: ...9 15944 G1 BALL JOINT 1 70 00734 G5 LOCK NUT 10 32 1 71 14390 G4 LOCK NUT 1 4 20 1 72 22751 G2 GOVERNOR BRACKET ASSEMBLY INCLUDES ITEMS 73 80 1 73 22752 G1 GOVERNOR BRACKET 1 74 25274 G1 GOVERNOR ROD...

Page 15: ...individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page A 6 Service Parts Manual 91 92 75546 G01 PLATE 1 93 00414 G6 BOLT...

Page 16: ...Page B 1 Service Parts Manual Front of Vehicle 10 11 7 Side Panel Passenger Side 2 1 3 9 6 4 5 AIR CLEANER https CartPros com f html...

Page 17: ...additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page B 2 Service Parts Manual 1 72416 G01 INLET ADAPTER 1 2 72415 G01 GASKET 1 3 71055 G01 RIVET 3 16 X 1 LG ALUMINUM 4 4 11391 G2 HOSE CL...

Page 18: ...vice Parts Manual 37 38 29 9 Includes Items 10 13 9 23 30 31 See ELECTRICAL SYSTEM Section 12 10 11 13 15 51 52 53 17 35 42 46 48 45 43 47 6 1 4 5 26 25 22 32 33 20 39 Ref Bod 10 1 BODY https CartPros...

Page 19: ...Manual 80 79 81 92 93 94 95 96 96 97 97 98 98 99 102 103 104 105 99 82 128 112 59 60 100 127 108 110 109 111 129 83 124 89 90 86 91 Ref Bod 10 2 123 122 77 75 76 74 73 70 67 68 69 71 62 57 64 BODY htt...

Page 20: ...Page C 3 Service Parts Manual ASH TRAY 140 139 136 Includes Items 137 140 Part of Frame 133 132 131 See BRAKES Section See REAR AXLE Section 138 137 Ref Bod 10 3 BODY https CartPros com f html...

Page 21: ...145 146 147 148 149 HITCHES 154 158 164 157 163 152 Includes Items 153 158 161 Includes items 162 164 167 Includes items 168 172 175 Includes Items 176 177 181 Includes items 182 186 189 Includes item...

Page 22: ...WER FLOORPAN 1 5 14601 G11 RIVET 3 16 X 9 16 LG ALUMINUM 7 6 70452 G01 ACCESS COVER 1 7 8 9 71151 G03 INSTRUMENT PANEL ASSEMBLY INCLUDES ITEMS 10 13 1 10 71153 G01 DEFLECTOR PASSENGER SIDE 1 11 71154...

Page 23: ...OODS COWL 1 34 35 71055 G01 RIVET 3 16 X 1 LG ALUMINUM 7 36 37 71338 G01 FENDER FLARE DRIVER SIDE 1 38 71338 G02 FENDER FLARE PASSENGER SIDE 1 39 71055 G01 RIVET 3 16 X 1 LG ALUMINUM 6 40 41 42 74265...

Page 24: ...G03 SPLASH PANEL 1 68 00715 G2 BOLT 5 16 18 X 13 16 LG 2 69 00438 G8 BOLT 5 16 18 X 1 LG 2 70 00559 G8 WASHER 5 16 2 71 11098 G6 LOCK NUT 5 16 18 2 72 73 600496 BATTERY TRAY 1 74 00715 G2 BOLT 5 16 1...

Page 25: ...ACE DRIVER SIDE 1 95 71440 G04 BRACE PASSENGER SIDE 1 96 00789 G2 SCREW 10 24 X 1 1 4 LG 4 97 71424 G01 SPACER DRIVER SIDE 1 98 71424 G02 SPACER PASSENGER SIDE 1 99 00660 G5 WASHER 10 STAINLESS STEEL...

Page 26: ...AT FILLER PANEL DRIVER SIDE 1 128 74891 G02 SEAT FILLER PANEL PASSENGER SIDE 1 129 10570 G10 RIVET 5 32 X 9 16 LG STAINLESS STEEL 6 130 131 74093 G01 LABEL WARNING 2 132 75696 G01 LABEL HOT EXHAUST 1...

Page 27: ...NUT 3 4 16 1 157 21317 G01 CLEVIS PIN 5 8 X 3 LG 1 158 21683 G1 COTTER PIN 15 32 X 2 13 16 LG 1 159 160 161 74492 G08 DROP ANGLE HITCH KIT INCLUDES ITEMS 162 164 1 162 74489 G02 DROP ANGLE HITCH 1 163...

Page 28: ...1 2 3 4 5 DESCRIPTION QTY 181 74491 G02 DROP BALL HITCH KIT INCLUDES ITEMS 182 186 1 182 21317 G01 CLEVIS PIN 5 8 X 3 LG 1 183 21683 G1 COTTER PIN 15 32 X 2 11 16 LG 1 184 31757 G1 HITCH BALL 1 7 8 1...

Page 29: ...Page C 12 Service Parts Manual BODY https CartPros com f html...

Page 30: ...Page D 1 Service Parts Manual 18 10 1 20 14 21 16 Part of Frame 11 12 27 42 32 34 28 25 24 26 23 33 40 36 6 5 31 37 38 9 19 8 15 44 3 2 43 To Brake Line Item 46 41 BRAKES https CartPros com f html...

Page 31: ...Manual 79 61 Includes Items 63 73 62 Includes Items 63 73 75 Includes Items 70 73 76 Includes Items 66 69 56 57 54 52 51 49 47 48 46 90 63 86 89 88 87 69 68 67 78 73 65 70 83 85 71 64 66 72 BRAKES htt...

Page 32: ...8 1 7 8 70582 G01 SHOULDER BOLT 3 8 16 X 4 LG STAINLESS STEEL 1 9 70581 G01 FLANGED BUSHING 2 10 70676 G01 TORSION SPRING 1 11 00643 G1 WASHER 3 8 1 12 11098 G5 LOCK NUT 3 8 16 1 13 14 34124 G02 LINKA...

Page 33: ...LINDER BOOT 1 34 00675 G1 WASHER 3 8 STAINLESS STEEL 1 35 36 00427 G4 BOLT 3 8 16 X 1 1 2 LG 3 37 00560 G1 WASHER 3 8 3 38 11098 G5 LOCK NUT 3 8 16 3 39 40 26469 G01 BRANCH TEE MALE 1 41 21510 G1 BRAK...

Page 34: ...AKE WHEEL LEVER 1 65 75828 G01 WHEEL CYLINDER 1 66 WHEEL CYLINDER BOLT 2 67 UPPER RETURN SPRING 1 68 LOWER RETURN SPRING 1 69 CUP AND SPRING 2 70 ADJUSTER 2 71 WASHER 2 72 BOLT 1 4 28 X 1 2 LG 2 73 DU...

Page 35: ...Page D 6 Service Parts Manual BRAKES https CartPros com f html...

Page 36: ...Page E 1 Service Parts Manual 9 11 12 16 28 26 25 Front of Vehicle 38 2 30 29 10 3 52 36 41 42 5 8 13 22 24 35 34 33 27 Seat Support Panel 21 31 23 4 1 17 18 PARK BRAKE https CartPros com f html...

Page 37: ...Page E 2 Service Parts Manual Front of Vehicle 46 47 Part of Frame 45 48 49 53 Park Brake Cable 54 PARK BRAKE https CartPros com f html...

Page 38: ...7 8 75769 G01 PULLEY MOUNT BRACKET DRIVER SIDE 1 9 75768 G01 PULLEY MOUNT BRACKET PASSENGER SIDE 1 10 75789 G01 PULLEY 2 DIA 1 11 00439 G4 BOLT 5 16 18 X 1 1 2 LG 1 12 00559 G8 WASHER 5 16 2 13 11098...

Page 39: ...SCREW 1 4 20 X 3 4 LG STAINLESS STEEL 4 34 00559 G7 WASHER 1 4 4 35 14390 G4 LOCK NUT 1 4 20 4 36 37 38 75821 G01 PARKING BRAKE BOOT 1 39 40 41 00963 G01 SPHERICAL NUT 5 16 24 1 42 00544 G4 JAM NUT 5...

Page 40: ...Page F 1 Service Parts Manual 15 11 13 20 1 7 9 10 8 14 17 3 4 5 18 19 12 CLUTCH https CartPros com f html...

Page 41: ...E CLUTCH 1 2 3 00473 G9 BOLT 7 16 20 X 6 1 2 LG 1 4 00566 G2 LOCK WASHER 7 16 1 5 25757 G1 PILOT WASHER 1 6 7 26301 G02 DRIVEN CLUTCH ASSEMBLY INCLUDES ITEMS 8 15 1 8 MOVABLE SHEAVE INCLUDES ITEMS 9 1...

Page 42: ...Page G 1 Service Parts Manual 44 45 47 To Rear Axle 3 4 6 7 8 9 11 12 13 14 15 17 18 19 20 21 22 23 24 25 27 28 29 31 1 Includes Items 2 41 34 2 DIRECTION SELECTOR https CartPros com f html...

Page 43: ...Page G 2 Service Parts Manual Front of Vehicle 50 51 40 41 35 36 37 39 Direction Selector Cable DIRECTION SELECTOR https CartPros com f html...

Page 44: ...NG 1 2 X 3 4 1 5 6 72724 G01 NEUTRAL LOCK PIN 1 7 72733 G01 COMPRESSION SPRING 1 8 72729 G01 NEUTRAL LOCK LEVER 1 9 00734 G2 LOCK NUT 1 4 28 1 10 11 75936 G01 DIRECTION SELECTOR CAM HANDLE 1 12 72732...

Page 45: ...28574 G01 EXTENSION SPRING 1 32 33 34 72734 G04 DIRECTION SELECTOR CABLE 1 35 25727 G01 CUP WASHER 1 4 4 36 72735 G01 COMPRESSION SPRING 2 37 00734 G5 LOCK NUT 10 32 1 38 39 28768 G01 SHIFTER ARM ASSE...

Page 46: ...e Starter Generator Section 41 F 2 52 A2 A1 F1 42 18 13 14 DF 50 51 48 To Engine Block To Electronic Ignition Control Module To Ground Terminal on Engine 33 3 1 46 45 8 10 9 5 6 4 49 43 12 44 ELECTRIC...

Page 47: ...H 2 Service Parts Manual To F2 On Starter Generator To Battery BLACK 19 32 31 35 36 23 22 21 18 Includes Items 19 40 28 27 28 27 26 25 RED 38 37 39 40 24 20 29 ELECTRICAL SYSTEM https CartPros com f...

Page 48: ...Floorboard 65 63 64 67 66 64 Seatwrap Support 70 69 71 72 BLK YEL NOTE Truck Bed and Driver Seat Not Shown For Clarity 54 58 57 56 53 61 60 WHT BLU WHT RED YEL RED RED WHT ORN WHT Ref Ele 10 3 ELECTRI...

Page 49: ...Page H 4 Service Parts Manual Wire Harness Chassis 91 93 90 89 92 ON OFF FUEL F E 74 79 75 85 82 Part of Ignition Switch 86 80 76 ELECTRICAL SYSTEM https CartPros com f html...

Page 50: ...Page H 5 Service Parts Manual 94 104 105 103 95 99 98 101 102 100 97 Includes Items 98 103 107 REAR FENDER 96 113 111 112 109 110 108 ELECTRICAL SYSTEM https CartPros com f html...

Page 51: ...Page H 6 Service Parts Manual HOUR METER 116 117 118 119 120 Hour Meter Solenoid BLACK YELLOW 115 Includes Items 116 120 ELECTRICAL SYSTEM https CartPros com f html...

Page 52: ...T 5 16 18 X 1 1 4 LG 2 9 00993 G01 LOCK WASHER 5 16 SILICON BRONZE 2 10 00994 G01 NUT 5 16 18 SILICON BRONZE 2 11 12 28519 G01 BATTERY GROUND CABLE 1 13 00438 G6 BOLT 5 16 18 X 3 4 LG 2 14 11027 G1 LO...

Page 53: ...ON TAB 2 38 00650 G7 WASHER 1 4 1 39 00565 G7 LOCK WASHER 1 4 1 40 00532 G1 NUT 1 4 20 1 41 73049 G01 COVER 1 42 16469 G1 WASHER 1 4 1 43 00114 G6 SCREW 1 4 14 X 3 4 LG 1 44 11894 G1 6 GA WIRE BLACK 1...

Page 54: ...H LABEL 1 67 71055 G01 RIVET 3 16 X 1 LG ALUMINUM 2 68 69 32860 G1 HORN 1 70 00414 G5 BOLT 1 4 20 X 5 8 LG 1 71 00559 G8 WASHER 5 16 1 72 00891 G2 LOCK NUT 1 4 20 1 73 74 73030 G07 PLATE FUEL GAUGE AN...

Page 55: ...574 G3 TURN SIGNAL LIGHT 1 99 00660 G7 WASHER 1 4 STAINLESS STEEL 1 100 20606 G1 WIRE 1 101 00567 G7 LOCK WASHER 1 4 1 102 00532 G1 NUT 1 4 20 1 103 18995 G1 PUSH ON MALE TERMINAL 1 104 20574 G5 LENS...

Page 56: ...Page J 1 Service Parts Manual 1 22 23 19 24 15 14 20 21 9 16 6 5 7 29 28 4 33 38 Part of Frame 10 11 27 8 26 3 32 37 ENGINE https CartPros com f html...

Page 57: ...2YC 2 6 75814 G01 OIL DRAIN VALVE 1 7 492932 OIL FILTER 1 8 75649 G01 45 ELBOW 1 8 NPT X 1 8 NPT 1 9 690233 OIL PRESSURE SWITCH 1 10 691562 MUFFLER 1 11 809093 ELECTRONIC IGNITION CONTROL MODULE 1 For...

Page 58: ...3 1 2 LG 2 21 00560 G1 WASHER 3 8 2 22 75714 G01 PLATE WASHER 1 23 11098 G5 LOCK NUT 3 8 16 2 24 75568 G01 ISOLATOR 1 25 26 75745 G01 EXHAUST PIPE INCLUDES ITEMS 27 29 1 27 CLAMP 1 28 SPARK ARRESTOR...

Page 59: ...Page J 4 Service Parts Manual ENGINE https CartPros com f html...

Page 60: ...ce Parts Manual 39 1 14 Includes Items 5 12 and 15 20 23 37 Part of Frame 26 31 30 27 28 29 14 35 33 Part of Frame 36 34 5 4 15 6 17 8 12 5 10 10 9 7 11 21 22 3 20 19 3 14 FRONT SUSPENSION https CartP...

Page 61: ...ING STRAIGHT 1 7 25146 G1 GREASE SEAL 1 8 35886 G01 WHEEL HUB ASSEMBLY WITH RACES INCLUDES ITEMS 9 1 9 19862 G1 LUG BOLT 1 2 20 X 1 3 16 LG 4 10 11750 G2 BEARING AND RACE ASSEMBLY COMPLETE 2 11 12093...

Page 62: ...le as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION 31 31539 G1 WIRE TIE 4 32 33 70422 G01 LEAF...

Page 63: ...Page K 4 Service Parts Manual FRONT SUSPENSION https CartPros com f html...

Page 64: ...ge L 1 Service Parts Manual Front of Vehicle Fuel Line From Tank 25 24 26 Front of Vehicle 19 2 3 17 11 21 9 4 10 6 5 1 Includes Items 2 7 To Fuel Filter 15 14 7 13 FUEL SYSTEM https CartPros com f ht...

Page 65: ...72092 G02 FUEL TANK 1 3 72282 G01 FUEL TANK CAP 1 4 72229 G01 FUEL LEVEL SENDER ADAPTER 1 5 72230 G01 SCREW 6 32 X 1 2 LG 2 6 20048 G2 FUEL LEVEL SENDER 1 7 72232 G01 SCREW 10 32 X 3 4 5 8 9 00438 G8...

Page 66: ...42 38 15 O I L 37 Subframe 12 54 44 45 39 40 43 14 13 11 50 49 52 51 34 35 33 32 27 20 21 18 19 25 8 6 24 26 1 Includes Items 2 27 20 Includes Items 22 24 21 Includes Items 22 25 7 22 23 2 3 4 5 Fron...

Page 67: ...1 5 28724 G01 FLANGED NUT M8 X 1 25 9 6 26761 G01 INPUT SHAFT SEAL 1 7 26762 G01 SHIFTER SHAFT SEAL 1 8 28720 G01 AXLE SHAFT SEAL 2 9 10 11 26768 G01 OIL CHECK PLUG 1 12 26769 G01 GASKET 8 MM 1 13 267...

Page 68: ...J RETAINER NUT 2 33 75697 G01 PLATE 1 34 18464 G1 SCREW 8 18 X 7 8 LG 2 35 00565 G4 LOCK WASHER 8 2 36 37 75941 G01 BRACKET 1 38 75048 G01 SPACER 1 2 1 39 26826 G01 LOCK WASHER 8 MM 2 40 26827 G01 NUT...

Page 69: ...Page M 4 Service Parts Manual REAR AXLE https CartPros com f html...

Page 70: ...Page N 1 Service Parts Manual 3 See Engine Section 19 Front of Vehicle 6 12 25 16 21 7 13 See Rear Axle Section 11 1 28 26 27 4 5 17 20 22 23 REAR SUSPENSION https CartPros com f html...

Page 71: ...5 G01 SHOCK STOP MOUNT DRIVER SIDE 1 5 70492 G01 RUBBER BUMPER 2 6 00968 G01 LOCK WASHER 10 MM 2 7 00974 G01 NUT M10 X 1 5 2 8 9 10 11 72618 G01 U BOLT 3 8 16 X 2 X 2 1 2 LG 4 12 00560 G1 WASHER 3 8 8...

Page 72: ...Service Parts Manual 5 13 6 4 9 8 16 20 18 19 10 7 24 23 25 25 3 17 29 21 11 12 19 30 28 1 Includes Items 3 8 2 Includes Items 5 10 15 Includes Items 16 21 Part of Seat Frame SEATS https CartPros com...

Page 73: ...AINLESS STEEL 8 7 17074 G1 RUBBER PAD 2 8 71204 G01 BOLT 1 4 20 X 7 8 LG 4 9 75834 GXX SEAT BOTTOM CUSHION PASSENGER SIDE 1 10 71701 G01 HIP RESTRAINT PASSENGER SIDE 1 11 75848 G01 SEAT PROP 1 12 0059...

Page 74: ...10 11 12 13 9 1 Includes Items 2 43 2 Includes Items 3 5 9 Includes Items 10 13 17 Includes Items 18 23 25 Includes Items 26 28 32 Includes Items 33 37 40 Includes Items 41 43 17 32 2 30 3 27 37 18 36...

Page 75: ...Page Q 2 Service Parts Manual 56 52 48 54 62 68 REAR VIEW To Engine Block 49 50 53 60 67 66 63 65 Ref Stg 10 2 STARTER GENERATOR https CartPros com f html...

Page 76: ...LL BEARING 1 4 26872 G01 FRONT BALL BEARING 1 5 26873 G01 BEARING HOLDER 1 6 7 8 26875 G01 FIELD COIL 1 9 26876 G01 INSULATING BRUSH ASSEMBLY F INCLUDES ITEMS 10 13 2 10 NUT 2 11 LOCK WASHER 2 12 WASH...

Page 77: ...NCLUDES ITEMS 33 37 1 33 NUT 1 34 LOCK WASHER 1 35 SCREW 3 36 SCREW 4 37 SCREW 2 38 26887 G01 BRUSH 1 COVER 3 39 26888 G01 BRUSH 2 COVER 2 40 26889 G01 BOLT AND WASHER ASSEMBLY INCLUDES ITEMS 41 43 2...

Page 78: ...not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY 61 62 75706 G01 REAR STARTER BRACKET 1 63 75746 G0...

Page 79: ...Page Q 6 Service Parts Manual STARTER GENERATOR https CartPros com f html...

Page 80: ...21 28 36 Includes Items 37 48 45 Includes Items 46 48 Front of Vehicle STEERING SHAFT AND COLUMN RACK BELLOWS AND TENSIONER 8 9 10 11 12 13 4 16 17 25 26 27 24 18 14 15 21 23 22 28 44 40 38 37 41 46 4...

Page 81: ...2 Service Parts Manual STEERING 31 32 33 34 5 77 78 30 54 54 51 52 IDLER TIE RODS AND MOUNTING 53 To Passenger Side Front Spindle To Driver Side Front Spindle 74 68 69 71 70 72 67 https CartPros com...

Page 82: ...NG 1 6 10389 G3 GREASE FITTING STRAIGHT 1 7 8 00426 G6 BOLT 3 8 16 X 3 4 LG 2 9 18456 G1 GREASE FITTING 90 1 10 70177 G01 RACK GUIDE COVER 1 11 70225 G01 GASKET 1 12 70178 G01 COMPRESSION SPRING 1 13...

Page 83: ...0721 G01 STEERING SHAFT COLUMN KIT INCLUDES ITEMS 37 48 1 37 14322 G6 STEERING SHAFT 1 38 70558 G01 COUPLING 1 39 00550 G1 LOCK NUT 1 4 20 2 40 70227 G01 SCREW 1 4 20 X 7 8 LG 2 41 70223 G01 GASKET 1...

Page 84: ...TEERING 61 71147 G01 COVER 1 62 71047 G01 LABEL E Z GO 1 63 74405 G01 LABEL CUSHMAN 1 64 14390 G2 LOCK NUT 5 8 18 1 65 66 67 70904 G04 TIE ROD ASSEMBLY INCLUDES ITEMS 68 72 2 68 70855 G03 THREADED ROD...

Page 85: ...Page R 6 Service Parts Manual STEERING https CartPros com f html...

Page 86: ...Page S 1 Service Parts Manual TRUCK BED 2 75 8 11 1 INCLUDES ITEMS 2 11 3 9 6 7 B A A B 5 4 10 74 76 TRUCK BED https CartPros com f html...

Page 87: ...Page S 2 Service Parts Manual TRUCK BED Ref Tbp 21 2 A A 14 15 16 20 21 23 24 13 22 22 18 19 https CartPros com f html...

Page 88: ...Page S 3 Service Parts Manual TRUCK BED 37 44 SEEING FROM THE BOTTOM 36 INCLUDES ITEMS 37 47 39 43 38 40 45 46 52 47 53 50 51 54 https CartPros com f html...

Page 89: ...Front of Vehicle 50 Includes Items 51 68 54 57 55 56 61 52 53 60 59 58 RED from Battery BLK from Battery RED from Actuator WHT from Actuator Front of Vehicle 64 Front of Vehicle BLK Lead RED Lead To...

Page 90: ...AILGATE 36 PLASTIC 1 4 73450 G01 ANGLE BOWED 1 5 73454 G01 SHAFT PIVOT 2 6 73455 G01 CABLE ASSEMBLY TAILGATE 2 7 00415 G2 SCREW 1 4 20 X 5 8 LG 4 8 73460 G01 BOLT SHOULDER 2 9 73449 G01 CHANNEL EXTRUS...

Page 91: ...T LATCH BED 1 38 71477 G02 BRACKET 1 39 71099 G02 LATCH PLATE 2 40 71538 G01 TORSION SPRING 1 41 42 43 01118 G01 SCREW 1 4 2 X 5 8 LG 4 44 71704 G01 HANDLE GRIP 2 45 70113 G01 BUMPER 2 46 11027 G1 LOC...

Page 92: ...Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY TRUCK BED 61 25976 G14 14 GA WIRE RED 5 1 62 63 64 74054 G01 WIRE HARNESS CONTROL 1 65 14443 G10 CLEVIS PI...

Page 93: ...Page S 8 Service Parts Manual TRUCK BED https CartPros com f html...

Page 94: ...ont of Vehicle DETAIL D REAR 2 24 19 18 18 Front of Vehicle FRONT 11 10 10 4 9 8 20 21 5 6 18 15 5 6 13 12 13 17 Front of Vehicle 1 Includes Items 2 21 3 Includes Items 4 21 7 Includes Items 8 21 B 23...

Page 95: ...Page T 2 Service Parts Manual 33 ENCLOSURE 32 26 Includes Items 27 29 REAR VIEW MIRROR Setscrew Front Top Strut 31 Includes Items 32 33 29 28 27 WEATHER PROTECTION https CartPros com f html...

Page 96: ...2 Front of Vehicle 36 Includes Items 37 43 51 Includes Items 52 38 43 39 45 Includes Items 46 47 39 43 54 Includes Items 55 47 39 43 40 Strut 47 39 41 42 46 55 Front of Vehicle 43 WINDSHIELDS Ref Wea...

Page 97: ...Page T 4 Service Parts Manual 64 63 65 61 60 59 62 Seat Support 63 Side Bumper Bumper Bolt Body Spacer 58 Includes Items 59 65 BRUSHGUARD WEATHER PROTECTION https CartPros com f html...

Page 98: ...xisting Brush Guard Cage 76 75 73 73 75 73 67 Includes Items 68 77 BRUSHGUARD SUN TOP 84 Strut 81 85 82 80 Front of Vehicle 83 83 Windshield Strut Sash 79 Includes Items 80 85 BRUSHGUARD WINDSHIELD Re...

Page 99: ...DES ITEMS 8 21 1 8 00440 G2 BOLT 5 16 18 X 2 1 4 LG 4 9 00905 G8 LOCK WASHER 5 16 4 10 75048 G01 SPACER 1 2 2 11 00570 G2 WASHER 5 16 6 12 00685 G7 BOLT 5 16 18 X 1 3 4 LG STAINLESS STEEL 4 13 01110 G...

Page 100: ...954 G01 WINDSHIELD FULL LEXAN 1 38 EGWHC12 SASH 26 LG 2 39 EGWHS12 SCREW 1 4 20 X 1 3 4 LG STAINLESS STEEL 2 40 EGWHG12 WASHER 1 4 STAINLESS STEEL 2 41 EGWHG13 RUBBER GROMET 2 42 EGWHN12 LOCK NUT 1 4...

Page 101: ...ARD INCLUDES ITEMS 68 77 1 68 74466 G03 MOUNTING BRACKET 1 69 00438 G5 BOLT 5 16 18 X 5 8 LG 4 70 00565 G8 LOCK WASHER 5 16 4 71 00532 G3 NUT 5 16 18 4 72 74497 G0 SUN TOP 1 73 00559 G7 WASHER 1 4 8 7...

Page 102: ...1 Service Parts Manual Rotation 4 12 1 Includes Items 3 4 5 2 Includes Items 3 4 5 10 Includes Items 11 12 13 Style of tire may differ from tire shown 3 16 5 13 11 WHEELS AND TIRES https CartPros com...

Page 103: ...28630 G04 BLACK WHEEL AND STRYKER 1 TIRE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 3 4 5 AR 2 28630 G05 BLACK WHEEL AND STRYKER 1 TIRE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 3 4 5 AR 3 28630 G01 TIRE 22 X...

Page 104: ...Page W 1 Service Parts Manual 4 5 6 8 Note Winch shown mounted at front of vehicle 1 Includes Items 2 44 3 5 2 7 39 44 40 41 29 42 43 See BODY WINCH https CartPros com f html...

Page 105: ...Page W 2 Service Parts Manual 20 34 23 27 17 23 14 36 12 69 70 37 Front of Vehicle 31 13 68 11 WINCH https CartPros com f html...

Page 106: ...Page W 3 Service Parts Manual 62 32 66 65 64 49 48 47 50 51 52 53 54 55 56 58 59 60 63 67 61 57 WINCH https CartPros com f html...

Page 107: ...7 21317 G1 CLEVIS PIN 5 8 x 3 LG 1 8 21683 G1 COTTER PIN 15 32 X 2 13 16 LG 1 9 10 74286 G03 REMOTE SOLENOID INCLUDES ITEMS 11 32 1 11 74256 G02 SOLENOID KIT 1 12 74326 G01 MOUNTING BRACKET 1 13 00414...

Page 108: ...9 G5 WASHER 10 2 42 00921 G8 LOCK NUT 10 32 2 43 00156 G8 SCREW 10 32 X 1 LG 2 44 00526 G4 LOCK NUT 10 32 2 45 46 The following items are replacement components for the winch For service or replacemen...

Page 109: ...ING 1 57 87 33257 DRUM SUPPORT PLATE 1 58 87 23030 10 SCREW ST PAN HEAD M4 X 0 7 X 10 4 59 87 33251 ROTATOR GEAR T SERIES 1 60 87 22380 CARRIER ASSEMBLY T SERIES 1 61 87 22396 STATIONARY GEAR HOUSING...

Page 110: ...https CartPros com f html...

Page 111: ...Appendix A 1 Service Parts Manual OPTIONS ACCESSORIES OPTIONS ACCESSORIES https CartPros com f html...

Page 112: ...GLOVE BOX DOOR 75459 G0 See BODY GUN HOLDER 74365 G01 HOUR METER KIT 75114 G06 See ELECTRICAL SYSTEM REAR VIEW MIRROR KIT REQUIRES SUN TOP KIT 19528 G2 See WEATHER PROTECTION SOFT ENCLOSURE 3 SIDED 7...

Page 113: ...https CartPros com f html...

Page 114: ...tions Department E Z GO Division Of Textron Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 TO CONTACT US North America Technical Assistance Warranty Phone 1 800 774 3946 FAX 1 800 448 812...

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