E-Z-GO ST 480, Owner'S And Service Manual

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TABLE OF CONTENTS

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TOWING .............................................................................................. 3-22
NEUTRAL LOCK  ................................................................................. 3-22

Fig. 20  Neutral Lock ................................................................. 3-23

HAULING ............................................................................................. 3-22

SERVICE AND MAINTENANCE  .............................................................. 3-23

SERIAL NUMBER PLATE LOCATION  ................................................ 3-25

Fig. 21  Serial Number Plate Location  ...................................... 3-25

PERIODIC SERVICE SCHEDULE   ..................................................... 3-26

Fig. 22  Periodic Service Schedule  ........................................... 3-26

TIRE INSPECTION .............................................................................. 3-28
SEAT PROP  ........................................................................................ 3-28

Fig. 23  Seat Prop  ..................................................................... 3-29

REPLACING THE FUEL FILTER  ........................................................ 3-29
CHECKING THE OIL LEVEL ............................................................... 3-29

Fig. 24  Oil Fill Cap, Dipstick and Fuel Filter ............................. 3-30
Fig. 25  Clean Entire Dipstick  ................................................... 3-30
Fig. 26  Check Oil Level on Dipstick  ......................................... 3-30

CHANGING THE OIL ........................................................................... 3-30

Fig. 27  Oil Viscosity Chart  ....................................................... 3-31

CHANGING THE OIL FILTER  ............................................................. 3-32

Fig. 28  Oil Drain and Filter  ....................................................... 3-32

LUBRICATION ..................................................................................... 3-32

Fig. 29  Lubrication Points  ........................................................ 3-32

AIR CLEANER INSPECTION AND REPLACEMENT  ......................... 3-33

Pre-Cleaner Service  ...................................................................... 3-33
Cartridge Service ........................................................................... 3-33

Fig. 30  Air Cleaner  ................................................................... 3-33

REAR AXLE ......................................................................................... 3-34

Checking the Lubricant Level  ........................................................ 3-34

Fig. 31  Add, Check and Drain Rear Axle Lubricant  ................. 3-34

STARTER/GENERATOR BELT TENSION  ......................................... 3-34

Fig. 32  Check Belt Tension with Gauge  .................................. 3-35
Fig. 33  Check Belt Tension with Finger  ................................... 3-35

Adjusting the Belt  .......................................................................... 3-35

Fig. 34  Adjust Belt Tension  ...................................................... 3-35

BATTERY CLEANING  ......................................................................... 3-36

Fig. 35  Preparing Acid Neutralizing Solution  ........................... 3-36

AIR INTAKE AND COOLING FINS ...................................................... 3-36

Fig. 36  Cleaning Air Intake and Cooling Fins  .......................... 3-37

SPARK PLUGS  ................................................................................... 3-37
BRAKES .............................................................................................. 3-37

Daily Brake Test ............................................................................ 3-37

PROLONGED STORAGE  ................................................................... 3-38
HARDWARE ........................................................................................ 3-38

Fig. 37  Torque Specifications and Bolt Grades  ....................... 3-39

CAPACITIES AND REPLACEMENT PARTS   ..................................... 3-40

Fig. 38  Capacities and Replacement Parts  ............................. 3-40

GENERAL SPECIFICATIONS.............................................. 4-1

ST 480 .................................................................................................... 4-1

Fig. 1  Vehicle Dimensions .......................................................... 4-2
Fig. 2  Vehicle Incline Specifications ........................................... 4-3
Fig. 3  Vehicle Turning Clearance Diameter................................ 4-4

LIMITED WARRANTY .......................................................... 5-1

DECLARATION OF CONFORMITY ..................................... 6-1

LABELS AND PICTOGRAMS ............................. APPENDIX A