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European Safety Systems Ltd.

   Impress House, Mansell Road, Acton, London W3 7QH

www.e2s.com

 

Tel: +44 (0)208 743 8880

Document No. D210-00-401-IS

 

Issue 6

 

12-09-2022

Sheet 4 of 6

 

8.  Selection of Cable. Cable Glands, Blanking 

Elements & Adapters 

 

When selecting the cable size, consideration must be given to 
the input current that each unit draws (see table above), the 
number of beacons on the line and the length of the cable runs. 
The cable size selected must have the necessary capacity to 
provide the input current to all of the beacons connected to the 
line.  

 

For  ambient  temperatures  over  +40ºC  the  cable  entry 
temperature  may  exceed  +70ºC  and  therefore  suitable  heat 
resisting cables and cable glands must be used, with a rated 
service temperature of at least 110ºC 

 

The dual cable gland entries have an M20 x 1.5 entry thread. 
To  maintain  the  ingress  protection  rating  and  mode  of 
protection, the cable entries must be fitted with suitably rated 
ATEX / IECEx or UKEx certified cable glands and/or suitably 
rated ATEX / IECEx or UKEx certified blanking devices during 
installation according to EN / IEC60079-14. 

 

If  a  high  IP  (Ingress  Protection)  rating  is  required  then  a 
suitable sealing washer must be fitted under the cable glands 
or blanking plugs.  

 

For  use  in  explosive  dust  atmospheres,  a  minimum  ingress 
protection rating of IP6X must be maintained. 

 

The  BEx  beacon  range  can  be  supplied  with  the  following 
types of adapters: 

 

M20 to ½” NPT 
M20 to ¾” NPT 
M20 to M25 
 
It is important to note that stopping plugs cannot be fitted onto 
adapters, only directly onto the M20 entries. 
 
Any other adapters used must be suitably rated and ATEX / 
IECEx or UKEx certified adapters. 

 

9.  Earthing 

 

Both AC and DC beacon units must be connected to an earth. 
The  units  are  provided  with  internal  and  external  earth 
terminals  which  are  both  located  on  the  terminal  chamber 
section of the unit. 

 

Fig. 3 Internal View of Cover 

 

When  using  the  internal  earth  terminal  ensure  that  the 
stainless steel M4 flat washer is between the incoming earth 
wire and the enclosure.  

 

Internal earthing connections should be made to the Internal 
Earth terminal in the base of the housing using a ring crimp 
terminal to secure the earth conductor under the earth clamp. 
The earth conductor should be at least equal in size and rating 
to the incoming power conductors. Tighten M4 Earth screw to 
1Nm. 

 

External earthing connections should be made to the M5 earth 
stud, using a ring crimp terminal to secure the earth conductor 
to the earth stud. The external earth conductor should be at 
least 4mm² in size.

 

Tighten the Earth nut to 3Nm. Please firmly 

tighten the external grounding terminal so that the stud does 
not  become  loose  and  lay  the  ground  wire  so  that  it  is  not 
caught by twisting and sagging. 

 

10.  Cable Connections 

 

Electrical connections are to be made into the terminal blocks 
on the PCBA located in the flameproof enclosure. See section 
7 of this manual for access to the flameproof enclosure.  

 

Wires  having  a  cross  sectional  area  between  0.5  mm²  to 
2.5mm² can be connected to each terminal way. If an input and 
output wire is required the 2-off Live/Neutral or +/- terminals 
can be used. If fitting 2-off wires to one terminal way the sum 
of the 2-off wires must be a maximum cross sectional area of 
2.5mm².  Strip  wires  to  8mm.  Wires  may  also  be  fitted  using 
ferrules.  Terminal  screws  need  to  be  tightened  down  with  a 
tightening torque of 0.45 Nm / 5 Lb-in. When connecting wires 
to the terminals great care should be taken to dress the wires 
so that when the cover is inserted into the chamber the wires 
do not exert excess pressure on the terminal blocks. This is 
particularly  important  when  using  cables  with  large  cross 
sectional areas such as 2.5mm². 
 

11.  AC Wiring 

 

A 6-way terminal block is provided on the AC beacon. There 
are 2-off Live, 2-off Neutral and 2-off Earth terminals in total.  

 

 

Fig. 4 AC Terminals 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

External Earthing 

Internal 
Earthing 

Internal 
Bonding 
Wire 
Terminal 

2-off M20 
Cable 
Entries 

 

 

 

 

 

Summary of Contents for BExBGL2D-P

Page 1: ...z It is important that a suitable power supply is used to run the equipment The power supply selected must have the necessary capacity to provide the input current to all of the units The above table shows the input current taken by the various beacons and shows the maximum voltage at which the beacons can be operated The input current will vary according to the voltage input level 2 Warnings DO N...

Page 2: ...nd if it does it will only exist for a short time Gas Groupings Group IIA Propane Group IIB Ethylene Group IIC Hydrogen and Acetylene up to 55 C ambient Temperature Classification for Gas Applications T1 450o C T2 300o C T3 200o C T4 135o C T5 100 C T6 100 C Up to 60 C Ambient Area Classification Dust Zone 21 Explosive dust air mixture likely to occur in normal operation Zone 22 Explosive dust air...

Page 3: ...tation Fig 1 Fixing Location for Beacon 7 Access to the Flameproof Enclosure To access the Ex d chamber remove the four M6 hexagon socket head screws and withdraw the flameproof cover taking extreme care not to damage the flameproof joints in the process M6 cover screws are Class A4 80 stainless steel and only screws of this category can be used for the enclosure Fig 2 Accessing the Explosion proo...

Page 4: ... Cover When using the internal earth terminal ensure that the stainless steel M4 flat washer is between the incoming earth wire and the enclosure Internal earthing connections should be made to the Internal Earth terminal in the base of the housing using a ring crimp terminal to secure the earth conductor under the earth clamp The earth conductor should be at least equal in size and rating to the ...

Page 5: ... and ve terminals as shown in the following drawing The resistor leads should be kept as short as possible Fig 6 End of Line Resistor Placement 13 Flash Rate Settings The BExBGL2D beacons can produce different flash patterns as shown in Table 1 The flash patterns are selected by operation of the flash setting DIP switch on the PCB Fig 9 Fig 7 DIP Switch Location Table 1 Switch Positions for Flash ...

Page 6: ...es 15 Maintenance Overhaul Repair Maintenance repair and overhaul of the equipment should only be carried out by suitably qualified personnel in accordance with the current relevant standards EN60079 19 IEC60079 19 Explosive atmospheres Equipment repair overhaul and reclamation EN 60079 17 IEC60079 17 Explosive atmospheres Electrical installations inspection and maintenance To avoid a possible ELE...

Page 7: ... SURFACE FINISH MATERIAL ALTERNATIVE MATERIAL SHEET SCALE TITLE A3 IF IN DOUBT ASK DO NOT SCALE ALL DIMENSIONS IN MM DRAWING NUMBER A B C D E F G 10 9 G F E 7 8 6 5 D C 1 3 4 2 A B D210 06 401 R S RAIT B ISARD R N POTTS OF NTS 1 1 OPTIONAL LINE MONITORING RESISTOR CUSTOMER SUPPLIED 500Ω MIN 2W MIN OR 3K3Ω MIN 0 5W MIN MINIMUM VALUES R1 Single Stage Configuration Config 1 Line Monitoring Stage 1 on...

Page 8: ...CES TO ISO1101 1983 LINEAR DIMENSIONAL TOLS ANGULAR DIMENSIONAL TOLS STANDARDS MOD No REASON INITIAL DATE ISSUE DATE APPROVED CHECKED DATE DATE DRAWN WEIGHT Kg SURFACE FINISH MATERIAL ALTERNATIVE MATERIAL SHEET SCALE TITLE A3 IF IN DOUBT ASK DO NOT SCALE ALL DIMENSIONS IN MM DRAWING NUMBER A B C D E F G 10 9 G F E 7 8 6 5 D C 1 3 4 2 A B D210 06 405 R S RAIT B ISARD R N POTTS OF NTS 1 1 AC Configu...

Page 9: ...2813 CSA Group Netherlands B V Utrechtseweg 310 6812 AR Arnhem Netherlands Quality Assurance Notification Module D SIRA 05 ATEX M342 Provisions fulfilled by the equipment I 2G Ex db IIC T6 T3 Gb II 2G Ex db eb IIC T5 T4 Gb II 2D Ex tb IIIC T60 ºC T200 ºC Db Standards applied EN IEC 60079 0 2018 EN 60079 1 2014 EN 60079 7 2015 A1 2018 EN 60079 31 2014 Directive 2014 30 EU Electromagnetic Compatibil...

Page 10: ... and Place of Issue London 20 04 2022 EU Declaration of Conformity On behalf of European Safety Systems Ltd I declare that on the date the equipment accompanied by this declaration is placed on the market the equipment conforms with all technical and regulatory requirements of the above listed directives regulations and standards This Declaration is issued under the sole responsibility of the manu...

Page 11: ... Lane Eccleston Chester CH4 9JN UK Quality Assurance Notification Module D CSAE 22UKQAN0046 Provisions fulfilled by the equipment II 2G Ex db IIC T6 T3 Gb II 2G Ex db eb IIC T5 T4 Gb II 2D Ex tb IIIC T60 C T200 Db IP6X Dust Protection to EN60079 0 EN60079 31 Standards applied EN IEC 60079 0 2018 EN 60079 1 2014 EN IEC 60079 7 2015 A1 2018 EN 60079 31 2014 Directive 2014 30 EU Electromagnetic Compa...

Page 12: ...and Place of Issue London 12 09 2022 UKCA Declaration of Conformity On behalf of European Safety Systems Ltd I declare that on the date the equipment accompanied by this declaration is placed on the market the equipment conforms with all technical and regulatory requirements of the above listed directives regulations and standards This Declaration is issued under the sole responsibility of the man...

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