EAE EE-6215EKZ, Installation, Operation, And Parts Manual

Page 1: ...or Two Post Lift Electrical Release Lifting Capacity 5000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before installation or operation of the lift DATE 02 06 2017 ...

Page 2: ... and are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements Warranty The use of non appro...

Page 3: ...RIPTIONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Technical data 9 3 4 Dimensions 10 3 5 Safety devices descriptions 11 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installation 12 4 2 Installation attentions 13 4 3 General Installation Steps 13 4 4 Items to be checked after installation 20 OPERATION INSTRUCTIONS 21 5 1 Precautions 21 5 2 Flow chart for operation 21 ...

Page 4: ...son chosen satisfies the requirements The user bears special responsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the condition of the components and equipment checking that the safety systems are complete and functioning prop...

Page 5: ...les with its maximum weight within the lifting capacity 1 3 10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight s...

Page 6: ...e clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detached or damaged Please read carefully the meaning of each label and memories them for future operation ...

Page 7: ...njury danger of crushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off or tipping up Safety measures The lift is only ever to be employed for the intended purpose Carefully study and heed all the information given in Section 1 4 Observe the warning notices for operation 1 6 Noise level Noise emitted...

Page 8: ...ns never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more stable Once the stack is complete restrain it using straps ropes or other suitable methods A maximum of two packs can be stacked on lorries in containers and in railway wagons on condition that the packs are strap...

Page 9: ... to raise the carriages and the lifting arms During lifting process the mechanical safety locking unit ensures no slipping in case of failure hydraulic system 3 2 Construction of the lift 3 3 Technical data Model Lifting capacity Full rise Full rise time 3 5kW motor EE 6215EKZ 5000kg 1970mm 45S 1 Three stage long arm 2 Three stage short arm 3 Carriage 4 The secondary post 5 Overhead crossbeam 6 Ma...

Page 10: ...Installation Operation and Parts Manual EE 6215EKZ 10 3 4 Dimensions ...

Page 11: ...top rising at max height 2 Mechanical locking unit Catch the carriages in case of hydraulic failure 3 Steel cable Ensure the synchronization for both carriages 4 Arm locking unit Ensure the lifting arms are locked and avoid being swinging during lifting process 5 Rubber lifting pad Rubber protects the wheel base from being damaged ...

Page 12: ...e installation site at least 2 5mm2 wire core for 3Ph power and 4 0mm2 wire core for 1Ph power Refer also to the corresponding information on the name plate and in the operation instructions Before doing electrical connection make sure the lift is electrically adapt to the local power supply 4 1 3 Foundations preparations Refer to Annex 1 for individual footing and continuous footing C20 25 concre...

Page 13: ...et the post fall down for it may cause casualty or bring damages to the accessories fixed in the post Step 3 When the first post has been taken away place something supporter under the second post and then remove the bolts on the package Step 4 Fix the standing position for the two posts see Annex 1 floor plan 1 Unfold the package and decide on which post the power unit will be mounted 2 Draw an o...

Page 14: ...es must be of the same length as the side of the base plate resting on them Otherwise the load of the base plate will not be transferred evenly to the foundation 5 Erect and secure the other post similarly Step 7 Connect the synchronization steel ropes 1 Route and fix according to the following diagram of steel cable connection 2 Raise both carriages to the first latching position approximately 80...

Page 15: ... 4 and 5 in the below Fig to the T connector in the main post NOTE make sure the connectors and hose are clean 1 Anti vibration washer 2 Hex head nut M10 3 Spring washer M10 4 Flat washer M10 5 Hex head full swivel screw M10 35 1 Composite connector 2 Rubber oil hose 3 T connector 4 Short oil hose 5 Long oil hose 6 Oil cylinder 7 Hydraulic power unit ...

Page 16: ... post 2 Fix max height limit switch onto the inside surface of the main post and connect its wire with the corresponding wire comes from the control box by quick electrical connector 1 Control box 2 Cross socket cap head screw M5 8 1 Max height limit switch TZ8108 2 Cross socket cap head screw M4 12 3 Cross socket cap head screw M4 25 4 Quick electrical connector ...

Page 17: ...s from the control box by quick electrical connector 4 Connect wires of electromagnets Dismantle its protection cover before making the connection 1 Overhead crossbeam 2 Cross socket flat head screw M4 25 3 Car roof protection limit switch D4MC1000 4 Main post 5 Quick electrical connector 1 Quick electrical connector 2 Protection cover 3 Hex socket cylinder head screw M6 8 ...

Page 18: ...ire connection diagram Check that the supply voltage is adapted to the voltage of the lift 1 The secondary post 2 Main post 3 Overhead crossbeam 4 Hydraulic power unit 5 Electricity supply wire SQ1 Vehicle roof protection limit switch SQ2 Max height limit switch YA1 YA2 Electromagnet M Motor YV Solenoid valve ...

Page 19: ...s by running the lift through a few cycles before loading vehicle on lift This step is of particular importance for it can check if the oil hoses are well connected The connection is qualified when there is no abnormal sound or leakage after having been tested for 5 6 times Bleeding the hydraulic system Unscrew but don t remove the nut on top of the oil cylinder and slightly press the UP button un...

Page 20: ...n running with rated load 7 If the control button works as hold to run 8 If limit switches work well 9 If grounding wire is connected 10 If rising and lowering smoothly 11 If there is no abnormal notice during running with rated load 12 If there is no oil leakage when running with rated load 13 If expansion bolts nuts or circlips are well secured 14 If the max lifting height is 1970mm 15 If Safety...

Page 21: ...s center of gravity is not positioned midway of the runways The manufacturer as well as the dealers will not bear any responsibility for any consequence resulted thereby 5 1 4 Operators and other personnel concerned should stand in a safety area during lifting and lowering process 5 1 5 Turn off the power to lock the button with a padlock to prevent any wrong operation done by unconcerned people a...

Page 22: ...ntrol box until lifting trays have touched the pick up positions of vehicle 5 Keep on raising the vehicle making its wheels have a bit clearance off the ground and check again the stability 6 Raise the vehicle to the excepted height push the Safety Lock button to engage the mechanical safety lock Check again the stability before doing maintenance or repair work underneath Lower the lift When lower...

Page 23: ...lean or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Carriages go down slowly after being raised The oil hose leaks Check or replace it Untightened oil cylinder Replace the seal The single way valve leaks Clean or replace it Solenoid valve fails to work well...

Page 24: ...tton to raise the lifting arms and check if four swing arms are locked into position Add grease in case necessary Every day 2 Rubber contact pads Inspect the pads and clean off any objects that may cause sliding or damage Every day 3 Cylinder and oil hose connectors Inspect to ensure no leakage before using the lift Every day 4 Control buttons Check if control buttons work as hold to run and check...

Page 25: ... pin of the chain Every 3 months 13 Bushing of the downside pulley and circlip of the shaft Lubricate the bushing with NO 1 lithium based grease Check if the circlip is in its original position Every 3 months 14 Expansion bolts Check with torque spanner For M18 bolt the torque is no less than 80N m For M16 the torque is no less than 60N m Every 3 months Whole Lift Running the lift for several cycl...

Page 26: ...t 1 meter between the lifting platform and fixed elements e g wall in all lifting positions There must be sufficient space for driving vehicles on and off C20 25 concrete base with strength more than 3000psi Minimum thickness of 200mm Surface Horizontal and even Gradients max 0 5 Newly built concrete ground must be older than 20days In mm ...

Page 27: ...Installation Operation and Parts Manual EE 6215EKZ 27 Annex 2 Electrical schemes and parts list ...

Page 28: ...Installation Operation and Parts Manual EE 6215EKZ 28 ...

Page 29: ...Installation Operation and Parts Manual EE 6215EKZ 29 ...

Page 30: ...SB 320402002 Emergency stop XB2BS542C 1 KA 320601026 Integrated relay NCH8 20 20 AC24V 1 KT 320602009 Integrated time relay ZYS11 A AC24 5S 1 QF 320801003 Circuit breaker dual DZ47 63C25 3P 1 320801001 Circuit breaker 3Ph DZ47 63C16 3P 1 320802001 Circuit breaker 1Ph DZ47 63C32 2P 1 QF1 320803003 Circuit breaker DZ47 63C3 1P 1 QF2 320803005 Circuit breaker DZ47 63C6 1P 1 KM 320901011 AC contactor ...

Page 31: ...raulic schemes and parts list 1 oil tank 8 overflow valve 2 oil filter 9 single way valve 3 gear pump 10 solenoid unloading valve 4 coupling 11 flow control valve 5 aluminium motor 12 tank cover 6 hydraulic block 13 composite connector 7 cushion valve 14 oil cylinder ...

Page 32: ...and Parts Manual EE 6215EKZ 32 POS Code Name Specification Qty 1 330405001 Oil tank 10L 1 2 330101063B Hydraulic block YF 2D XLFKG F 1 3 330308006 Solenoid unloading valve DHF06 220H DC24 1 4 330304001 Overflow valve EYF C 1 ...

Page 33: ...3 1 14 330403001 Oil filter YG C 1 15 330403001 Oil back pipe YH D 1 16 410010091 Tank reinforced plate 6254E A4 B12 4 17 201103001 Hex flange screw M5 25 4 18 320204016 Motor 380V 3 0KW 3PH 50HZ 2P 1 320204017 Motor 400V 3 0KW 3PH 50HZ 2P 1 320204018 Motor 415V 3 0KW 3PH 50HZ 2P 1 320201001 Motor 220V 2 2KW 1PH 50HZ 2P 1 320201002 Motor 230V 2 2KW 1PH 50HZ 2P 1 320201003 Motor 240V 2 2KW 1PH 50HZ...

Page 34: ...6 8 4 204101009 Class C flat washer M16 M16 4 5 201201008 Expansion bolt M18 200 M18 160 10 6 615017013 Oil cylinder 6264 A24 2 7 615011004 Oil hose L 9420 1 8 410170101B Cylinder fixation ring 6264 A24 B1 2 9 202109024 Hex socket cylinder head screw M6 35 2 10 203101004 Hex nut M6 M6 2 11 615006003 Oil hose 6214E A4 B4 2 12 624001814 Oil hose Φ8 L 300mm 1 13 624002004B Oil hose L 2265 1 14 615015...

Page 35: ...ing 6214EKZ V2 A15 2 20 202109132 Hex socket cylinder head screw M8 12 10 21 410048781 Safety hook assembly 62B A1 B4 C1 2 22 203103005 Hex locking nut M6 M6 4 23 614035034 Safety lock protective cover 6215EKZ V2 A13 2 24 202109017 Hex socket cylinder head screw M6 8 M6 8 4 25 410044350B Electromagnet 6254E V3 A14 2 26 202109132 Hex socket cylinder head screw M6 65 2 27 614004809B Fixation holder ...

Page 36: ...612015005 Arm shaft assembly 6255E A13 4 37 202109085 Hex socket cylinder head screw M12 30 12 38 410150911 5T teeth block 6255E A4 B4 4 41 202111007 Hex socket flat head screw M8 20 M8 20 8 42 420130010 Round lifting pad 6214EKZ A4 B4 C4 4 43 612013001 Lifting tray 6214EKZ A4 B4 C1 4 44 410130031 Swivel sheath 6214EKZ A4 B4 C2 4 45 410130041 Inside swivel sheath 6214EKZ A4 B4 C3 4 46 614015050B S...

Page 37: ...B 22 4 55 614015009C First stage of the long triple arm 6215EKZ V2 A5 B1 2 56 614013212 Mid part of the long triple arm 6255E A4 B2 2 57 614013213B Long tensile arm 6255E A4 B3 2 POS Code Name Specification Qty 58 614035004 Top plate 6214EKZ A2 B2 C1 1 59 205101008 Bearing 2518 SF 1 2518 4 60 410010061 Up pulley 6254E A5 B1 4 61 410010031 Washer 6254E A1 B3 4 62 204301009 Type B circlip φ25 Type B...

Page 38: ...2 8 67 204201006 Spring washer M12 M12 8 68 614035031 Crossbeam 6215EKZ V2 A6 B1 1 69 420060010 Black foam tube 1 70 410060013 Long rod 6214E A21 B5 1 71 203101004 Hex nut M6 M6 8 72 204101004 Class C flat washer M6 M6 4 73 410010051 Pulling rod of chain protection cloth 6254E A1 B5 4 74 614035002 Top plate 6214EKZ A1 B2 C1 1 75 614035029 Secondary post 6215EKZ V2 A2 B1 1 ...

Page 39: ... 4 82 201103004 Hex head full swivel screw M10 35 M10 35 4 83 614035028 Main post 6215EKZ V2 A1 B1 1 84 321204002 Control box 460 260 135 1 85 202101020 Cross socket cap head screw M5 8 M5 8 4 86 612013002 Height adapter 6214EKZ A4 B5 4 87 202101027 Cross socket cap head screw M6 8 M6 8 4 88 614035038 Feet protection fender left 6255E A4 B1 C7 1 614035039 Feet protection fender right 6255E A4 B1 C...