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                      Installation,  Operation  and  Parts  Manual 

                                                                                                                         

EE-6435V2.B.PD

 

                                                     

   

                                                         

       

 

 

             

 

4

SAFETY

 

NOTES

   

1.1

 

Operation

 

of

 

lifting

 

platforms

   

This

 

lift

 

is

 

specially

 

designed

 

for

 

lifting

 

motor

 

vehicles.

 

Users

 

are

 

not

 

allowed

 

to

 

use

 

it

 

for

 

any

 

other

 

purposes.

 

The

 

applicable

 

national

 

regulations,

 

laws

 

and

 

directives

 

must

 

be

 

observed.

   

Only

 

users

 

aged

 

18

 

or

 

above

 

who

 

have

 

been

 

instructed

 

on

 

how

 

to

 

operate

 

the

 

lifting

 

platform

 

and

 

have

 

proven

 

their

 

ability

 

to

 

do

 

so

 

to

 

the

 

owner

 

are

 

to

 

be

 

entrusted

 

with

 

unsupervised

 

operation

 

of

 

lifting

 

platforms.

 

The

 

task

 

of

 

operating

 

the

 

lifting

 

platforms

 

must

 

be

 

granted

 

in

 

writing.

   

Before

 

loading

 

a

 

vehicle

 

onto

 

the

 

lifting

 

platform,

 

users

 

should

 

study

 

the

 

original

 

operation

 

instructions

 

and

 

familiarize

 

themselves

 

with

 

the

 

operating

 

procedures

 

in

 

several

 

trial

 

runs.

   

Lift

 

vehicle

 

within

 

the

 

rated

 

load.

 

Don’t

 

attempt

 

to

 

raise

 

vehicles

 

with

 

excessive

 

weight.

   

1.2

 

Checking

 

of

 

the

 

lifting

 

platforms

   

Checks

 

are

 

to

 

be

 

based

 

on

 

the

 

following

 

directives

 

and

 

regulations:

 

 

Basic

 

principles

 

for

 

testing

 

lifting

 

platforms

 

 

The

 

basic

 

safety

 

requirements

 

stipulated

 

in

 

the

 

directive

 

2006/42/EC

 

 

The

 

applicable

 

accident

 

prevention

 

regulations

   

The

 

checks

 

are

 

to

 

be

 

organized

 

by

 

the

 

user

 

of

 

the

 

lifting

 

platform.

 

The

 

user

 

is

 

responsible

 

for

 

appointing

 

an

 

expert

 

or

 

qualified

 

person

 

to

 

perform

 

checking.

 

It

 

must

 

be

 

ensure

 

that

 

the

 

person

 

chosen

 

satisfies

 

the

 

requirements.

   

The

 

user

 

bears

 

special

 

responsibility

 

if

 

employees

 

of

 

the

 

company

 

are

 

appointed

 

as

 

experts

 

or

 

qualified

 

persons.

  

1.2.1

 

Scope

 

of

 

checking

   

Regular

 

checking

 

essentially

 

involves

 

performing

 

a

 

visual

 

inspection

 

and

 

a

 

functional

 

test.

 

This

 

includes

 

checking

 

the

 

condition

 

of

 

the

 

components

 

and

 

equipment,

 

checking

 

that

 

the

 

safety

 

systems

 

are

 

complete

 

and

 

functioning

 

properly

 

and

 

that

 

the

 

inspection

 

log

 

book

 

is

 

completely

 

filled

 

in.

 

The

 

scope

 

of

 

exceptional

 

checking

 

depends

 

on

 

the

 

nature

 

and

 

extent

 

of

 

any

 

structural

 

modification

 

or

 

repair

 

work.

   

1.2.2

 

Regular

 

checking

   

After

 

initial

 

commissioning,

 

lifting

 

platforms

 

are

 

to

 

be

 

checked

 

by

 

a

 

qualified

 

person

 

at

 

intervals

 

of

 

no

 

longer

 

than

 

one

 

year.

   

A

 

qualified

 

person

 

is

 

somebody

 

with

 

the

 

training

 

and

 

experience

 

required

 

to

 

possess

 

sufficient

 

knowledge

 

of

 

lifting

 

platforms

 

and

 

who

 

is

 

sufficiently

 

familiar

 

with

 

the

 

pertinent

 

national

 

regulations,

 

accident

 

prevention

 

regulations

 

and

 

generally

 

acknowledged

 

rules

 

of

 

engineering

 

to

 

be

 

able

 

to

 

assess

 

the

 

safe

 

operating

 

condition

 

of

 

lifting

 

platforms.

   

1.2.3

 

Exceptional

 

checking

   

Lifting

 

platforms

 

with

 

a

 

lift

 

height

 

of

 

more

 

than

 

2

 

meters

 

and

 

lifting

 

platforms

 

intended

 

for

 

use

 

with

 

people

 

standing

 

under

 

the

 

load

 

bearing

 

elements

 

of

 

the

 

load

 

are

 

to

 

be

 

checked

 

by

 

an

 

expert

 

prior

 

or

 

reuse

 

following

 

structural

 

modifications

 

and

 

major

 

repairs

 

to

 

load

 

bearing

 

components.

   

An

 

expert

 

is

 

somebody

 

with

 

the

 

training

 

and

 

experience

 

required

 

to

 

possess

 

specialist

 

knowledge

 

of

 

lifting

 

platforms

 

and

 

who

 

is

 

sufficiently

 

familiar

 

with

 

the

 

pertinent

 

national

 

work

 

safety

 

regulations,

 

accident

 

prevention

 

regulations

 

and

 

generally

 

acknowledged

 

rules

 

of

 

engineering

 

to

 

be

 

able

 

to

 

check

 

and

 

give

 

an

 

expert

 

option

 

on

 

lifting

 

platforms.

   

Summary of Contents for EE-6435V2.B.PD

Page 1: ...ctrical Release With play detector Lifting capacity 4000KG 5000KG Installation Operation and Parts Manual Please read this entire manual carefully and completely before installation or operation of th...

Page 2: ...ther domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution EAE reserves the right or initiates criminal procee...

Page 3: ...nstruction of the lift 11 3 3 Dimensions 12 3 4 Safety devices descriptions 13 3 5 Technical data 14 3 6 Nameplate 14 INSTALLATION INSTRUCTIONS 15 4 1 Preparations before installation 15 4 2 Installat...

Page 4: ...as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the condition of the componen...

Page 5: ...ork near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 Do not rock the vehicle while on the lift or re...

Page 6: ...re clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if det...

Page 7: ...rator parking area only for operating the lift is defined as OPERATEOR ZONE During operations persons are admitted to the area beneath the vehicle only when the vehicle is already in the elevated posi...

Page 8: ...rom the ground personnel must be careful to avoid impact with parts of the machine not marked with special colors Fig 6 RISK OF VEHICLE MOVING Caused by operations involving the application of force s...

Page 9: ...EA BENEATH AND IMMEDIATELY SURROUNDING THE LIFT AND ALSO THE PLATFORMS MUST BE KEPT CLEAN REMOVE ANY OIL SPILLS IMMEDIATELY RISKS RELATED TO IMPROPER USE Persons are not permitted to stand or sit on t...

Page 10: ...ions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more stable Once...

Page 11: ...movement of the oil cylinder To ensure safety for operators it is equipped with mechanical safety locks in the four posts which will automatically engaged in the process of lifting so as to prevent t...

Page 12: ...nstallation Operation and Parts Manual EE 6435V2 B PD 12 3 3 Dimensions DATA MODEL 48L 52L 57L RL 4880 5280 5780 OL 5970 6370 6870 CL 4888 5288 5788 CL1 4438 4838 5338 L1 1580 1980 2280 L2 970 970 127...

Page 13: ...agnet Release the safety lock 5 Limit switch Cut off power supply in case the cable slacks 6 Rising limit switch Control the rising height and protect the oil cylinder 7 Lowering limit switch Make the...

Page 14: ...time of the main lift 70S Full lowering time of the main lift 60S Rated capacity of the PD 4000kg Working pressure Main lift 20MPa PD 24MPa Electricity AC 400 or 380V 5 50Hz Capacity 2 2kW Hydraulic...

Page 15: ...oundations and connections The user must have the following work performed before erecting the lift Construction of the foundation following consultation with the manufacturer s customer service or an...

Page 16: ...een the lifting platform and fixed elements e g wall in all lifting positions There must be sufficient space for driving vehicles on and off C20 25 concrete base with strength more than 3000psi Minimu...

Page 17: ...case any parts missed but if you do not contact us and insist installing upon the lack of some parts we as well as our dealers will not bear any responsibility for this and will charge for any parts...

Page 18: ...of some clearance from the ground 2 Have the platforms of the lift suspended by the forklift and then screw off the upside bolt and remove the first platform on to the wooden battens initially prepare...

Page 19: ...end higher than the height of cross beam 2 Pull the post to the cross beam as the direction arrow showed in the following drawing Fasten the top end of safety ladders to the top plate of each post 3...

Page 20: ...il ONLY CLEAN AND FRESH OIL ONLY Lift must be fully lowered before changing or adding hydraulic oil Pour 10 liters anti abrasion hydraulic oil into the oil tank The level of oil shall reach the tippet...

Page 21: ...m Make the platform be locked at height of 800mm and adjust the limit switch as showed in the following drawing with hex socket spanner 3mm Step 13 Fix the expansion bolts Refer to 3 3 and adjust the...

Page 22: ...ntrol button works as hold to run 8 If limit switches work well 9 If grounding wire is connected 10 If the lift rises and lowers smoothly 11 If there is no abnormal noise during running with rated loa...

Page 23: ...utton Control the initial lowering movement SB2 Safety lock DOWN II button 1 1 In case the clearance between the platform and the floor is more than 300mm press DOWN II button to lock the platform 1 2...

Page 24: ...the lift Make sure vehicle is neither front nor rear heavy and center of balance should be centered over the lift 1 Turn on the power switch 2 Park the vehicle on the platforms to ensure its gravity i...

Page 25: ...ft into the mechanical locking system 3 Using either the inspection torch or the key fob Pressing and holding the left button will operate the nearside PD plate rotation of steering from extent to ext...

Page 26: ...e safety lock is not engaged 1 Push the front rod of the four electromagnets under the cross beam to have the four safety blocks released from the safety rods 2 Press and screw loose counter clockwise...

Page 27: ...make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Platforms go...

Page 28: ...Every day 2 Synchronization of the ascending movement Push the UP button check and ensure the four mechanical safety blocks give off sound simultaneously Both runways shall rise steadily without abno...

Page 29: ...sing when the limit switch is activated Every 3 months 10 Steel cables Lubricated with NO 1 lithium grease Change with new steel cables every 2 years or ten single wires have broken Every 3 months 11...

Page 30: ...Installation Operation and Parts Manual EE 6435V2 B PD 30 Annex 1 Steel cable connection...

Page 31: ...0 2 Lift cylinder 6 207105011 Dust proof ring DHS30 30 38 5 6 5 1 Lift cylinder 7 207102017 Y seal ring 17 25 6 1 PD cylinder 8 207106013 Guiding ring 25 2 5 5 5 1 PD cylinder 9 207106001 Guiding ring...

Page 32: ...hose DE8 1 57L 4 624001 PU hose DE8 1 52L 4 624001 PU hose DE8 1 48L 5 624001008 Oil hose L 4500mm 1 52L 5 624001010 Oil hose L 4100mm 1 48L 5 624001117 Oil hose L 5200mm 1 57L 6 330101016 PD valve 6...

Page 33: ...n Qty Remark 10 624001123 Oil hose L 4400mm 1 57L 11 310102013 90 connector with swivel 08N M14S 1 48L 52L 57L 12 615018001 Right angle throttle valve MR30 A24 B16 1 48L 52L 57L 13 615027005 5T cylind...

Page 34: ...g valve fixed throttle hole BCYF C 13 5 1 8 330201010 Gear pump CBK F225 H 1 9 330308008 Leveling solenoid valve DHF06 228H DC24 1 10 330302001 Single way valve DYF C 1 11 330304001 Overflow valve EYF...

Page 35: ...Installation Operation and Parts Manual EE 6435V2 B PD 35 Annex 3 Electrical schemes and parts list...

Page 36: ...Installation Operation and Parts Manual EE 6435V2 B PD 36...

Page 37: ...Installation Operation and Parts Manual EE 6435V2 B PD 37...

Page 38: ...Installation Operation and Parts Manual EE 6435V2 B PD 38...

Page 39: ...Installation Operation and Parts Manual EE 6435V2 B PD 39...

Page 40: ...Installation Operation and Parts Manual EE 6435V2 B PD 40...

Page 41: ...Installation Operation and Parts Manual EE 6435V2 B PD 41...

Page 42: ...round terminal 27 320505011 Retaining chip 2 KA 320601005 Relay feet fixer 1 320601009 Relay holder 1 QF 320801001 Circuit breaker DUAL 3 5kW 1 QF 320801003 Circuit breaker DUAL 1 QF1 320803005 Circui...

Page 43: ...Secondary crossbeam 1 5 Main platform 1 6 Secondary platform 1 7 Slip plate 2 8 Front wheel retaining plate 2 9 PD assembly 1 10 PD assembly 1 11 614027281 Portable box 90 4 48L 52L 57L 12 615027049...

Page 44: ...allation Operation and Parts Manual EE 6435V2 B PD 44 Pos CODE Name QTY NOTE 19 208101001 Steel cable clip 4 20 615027038B Steel cable 2 48L 20 615027037B Steel cable 2 52L 20 615027036 Steel cable 2...

Page 45: ...10270221 Padding plate of limit switch 2 12 202110009 Hex socket button head screw M5 16 4 13 203101012 Hex nut M20 8 14 204101011 Flat washer M20 4 15 202109012 Hex socket cylinder head screw M5 30 8...

Page 46: ...econdary crossbeam 1 2 410274120 Pulley A 4 3 205101070 Lubrication bearing 40 50 40 4 4 612027002 Safety block A 2 5 420270020 Side slider block 4 6 420270050 Spacer A 4 7 420270060 Spacer B 4 8 4102...

Page 47: ...se protection ring 2 33 420270070 Oil hose protective sheath 4 34 205101001 Lubrication bearing 4 35 203103006 Hex nut M8 12 36 320301011 Limit switch 8108 4 37 204301007 Circlip 20 16 38 204301005 Ci...

Page 48: ...m A 52L 50T 1 52L 51T 1 614027575 Platform A 48L 50T 1 48L 52T 1 614027577 Platform A 48L 40T 1 52L 40T 1 614027579 Platform A 48L 40T 1 48L 40T 2 614027572 Platform B 57L 50T 1 57L 50T 2 614027574 Pl...

Page 49: ...ew M 8 20 2 24 202111028 Hex socket flat head screw M12 80 8 25 410274513 Front wheel retaining plate 2 26 201102027 Hex head full swivel screw M12 30 4 27 410277313 Limit rod 2 57L 27 410277063 Limit...

Page 50: ...liary lifting platform main 1 47 320301009 Limit switch 8104 1 48 202109026 Hydraulic block 1 Pos Name Specification Qty 1 614027586 Drive on ramp 6435BWF C18 2 2 410270201 Roller wheel shaft 6435B A8...

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