EAE EE-6435V2.B, Installation, Operation, And Parts Manual

Page 1: ...el No EE 6435V2 S EE 6435V2 B Four Post Lift Electrical Release Lifting Capacity 4000KG 5000KG Runway Length 48L 52L 57L Please read this entire manual carefully and completely before installation or...

Page 2: ...plier and are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract ther...

Page 3: ...2 Construction of the lift 11 3 3 Dimensions 12 3 4 Safety devices descriptions 14 3 5 Technical data 15 3 6 Nameplate 15 INSTALLATION INSTRUCTIONS 16 4 1 Preparations before installation 16 4 2 Insta...

Page 4: ...nted as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the condition of the comp...

Page 5: ...to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 Do not rock the vehicle while on the lift o...

Page 6: ...ls are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if...

Page 7: ...operator parking area only for operating the lift is defined as OPERATEOR ZONE During operations persons are admitted to the area beneath the vehicle only when the vehicle is already in the elevated...

Page 8: ...5 m from the ground personnel must be careful to avoid impact with parts of the machine not marked with special colors Fig 6 RISK OF VEHICLE MOVING Caused by operations involving the application of fo...

Page 9: ...HE AREA BENEATH AND IMMEDIATELY SURROUNDING THE LIFT AND ALSO THE PLATFORMS MUST BE KEPT CLEAN REMOVE ANY OIL SPILLS IMMEDIATELY RISKS RELATED TO IMPROPER USE Persons are not permitted to stand or sit...

Page 10: ...cautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more stable...

Page 11: ...e oil cylinder To ensure safety for operators it is equipped with mechanical safety locks in the four posts which prevent the platforms from sudden dropping down in case the hydraulic failure 3 2 Cons...

Page 12: ...stallation Operation and Parts Manual EE 6435V2 S EE 6435V2 B 12 3 3 Dimensions MODEL B DATA MODEL 48L 52L 57L RL 4880 5280 5780 OL 5948 6348 6848 CL 4888 5288 5788 CL1 4438 4838 5338 L1 1580 1980 248...

Page 13: ...Installation Operation and Parts Manual EE 6435V2 S EE 6435V2 B 13 MODEL S DATA MODEL 48L 52L 57L RL 4880 5280 5780 OL 5948 6348 6848 CL 4888 5288 5788 CL1 4438 4838 5338...

Page 14: ...ctromagnet Release the mechanical safety lock 5 Limit switch Disconnect operation power in case the cable slacks 6 Max height limit switch Control max rising height and protect the oil cylinder 7 Lowe...

Page 15: ...1830mm Initial height 180mm Full rise time of the main lift 70S Full lowering time of the main lift 60S Working pressure Main lift 20MPa Electricity AC 400 or 380V 5 50Hz Capacity 2 2kW Hydraulic oil...

Page 16: ...dvisable to fit an overhead light barrier in low ceiling buildings 4 1 2 Foundations and connections The user must have the following work performed before erecting the lift Construction of the founda...

Page 17: ...and fixed elements e g wall in all lifting positions There must be sufficient space for driving vehicles on and off C20 25 concrete base with strength more than 3000psi Minimum thickness of 200mm Surf...

Page 18: ...n case any parts missed but if you do not contact us and insist installing upon the lack of some parts we as well as our dealers will not bear any responsibility for this and will charge for any parts...

Page 19: ...is of some clearance from the ground 2 Have the platforms of the lift suspended by the forklift and then screw off the upside bolt and remove the first platform on to the wooden battens initially pre...

Page 20: ...ttom end higher than the height of cross beam 2 Pull the post to the cross beam as the direction arrow showed in the following drawing Fasten the top end of safety ladders to the top plate of each pos...

Page 21: ...ic oil ONLY CLEAN AND FRESH OIL ONLY Lift must be fully lowered before changing or adding hydraulic oil Pour 10 liters anti abrasion hydraulic oil into the oil tank The level of oil shall reach the ti...

Page 22: ...system Make the platform be locked at height of 800mm and adjust the limit switch as showed in the following drawing with hex socket spanner 3mm Step 13 Fix the expansion bolts Refer to 3 3 and adjust...

Page 23: ...mm 15 If Safety advices name plate and logos are clear OPERATION INSTRUCTIONS 5 1 Precautions 5 1 1 Check all the joints of oil hose Only when there is no leakage the lift can start work 5 1 2 The lif...

Page 24: ...tween the platform and the floor is more than 300mm press DOWN II button to lock the platform 1 2 In case the clearance between the platform and the floor is less than 300mm press DOWN II the platform...

Page 25: ...orms 3 Push the UP button until rise to the expected height 4 Before perform any service around or under the vehicle push the safety lock button to ensure the mechanical safety lock is fully engaged T...

Page 26: ...an or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Platfor...

Page 27: ...cated Every day 2 Synchronization of the ascending movement Push the UP button check and ensure the four mechanical safety blocks give off sound simultaneously Both runways shall rise steadily without...

Page 28: ...ing when the limit switch is activated Every 3 months 10 Steel cables Lubricated with NO 1 lithium grease Change with new steel cable s every 2 years or ten single wires have broken Every 3 months 11...

Page 29: ...Installation Operation and Parts Manual EE 6435V2 S EE 6435V2 B 29 Annex 1 Steel cable connection...

Page 30: ...Installation Operation and Parts Manual EE 6435V2 S EE 6435V2 B 30 Annex 2 Electrical schemes and parts list...

Page 31: ...Installation Operation and Parts Manual EE 6435V2 S EE 6435V2 B 31...

Page 32: ...Installation Operation and Parts Manual EE 6435V2 S EE 6435V2 B 32...

Page 33: ...Installation Operation and Parts Manual EE 6435V2 S EE 6435V2 B 33...

Page 34: ...level protection unit 8108 OUT NONE 42 43 2P Green Post out of level protection unit 8108 OUT NONE POS CODE Name Specification Qty T 320101071 Transformer JBK3 400VA 220V 24V 1 320101072 Transformer J...

Page 35: ...0802001 Circuit breaker 1Ph DZ47 63C32 2P 1 QF1 320803006 Circuit breaker DZ47 63C10 1P 1 QF2 320803007 Circuit breaker DZ47 63C16 1P 1 KM 320901001 AC contactor 2 2kW CJX2 1210 AC24 1 KM 320901011 AC...

Page 36: ...ex 3 Hydraulic schemes and parts list 1 Oil tank 2 Oil sucking filter 3 Gear pump 4 Coupling 5 Motor 6 Composite hydraulic block 7 Cushion valve 8 Over flow valve 9 Singe way valve 10 Solenoid unloadi...

Page 37: ...hose DE8 L 5500mm 1 57L 4 310102013 90 degree connector with swivel 08N M14S 1 5 615018001 Right angle throttle valve MR30 A24 B16 1 6 615027005 5T oil cylinder 5T 6435B A3 B19 1 Seal Rings CODE Name...

Page 38: ...Installation Operation and Parts Manual EE 6435V2 S EE 6435V2 B 38...

Page 39: ...rced plate for oil tank 6254A A5 B12 4 5 330101063B Composite hydraulic block YF 2D 1 6 330201006 Gear pump 2 2kW 3PH CBK F220 1 330201005 Gear pump 2 2kW 1PH CBK F220 CBK 2 1F 1 330201008 Gear pump 3...

Page 40: ...wheel stop plate 6435B A4 B10 2 9 614027302 Portable box 184 6435B A4 B4 6 48L 52L 57L 11 614027320B Portable box 70 614027320B Snap on V2 2 48L 52L 57L 12 615027049 Turntable optional 400 400 2 13 6...

Page 41: ...QTY NOTE 20 615027109 Steel cable 12 L 12940 2 48L 2850 20 615027105 Steel cable 12 L 13340 2 52L 2850 20 615027106 Steel cable 12 L 13840 2 57L 2850 20 615027038B Steel cable 12 L 13050 2 48L 3000 2...

Page 42: ...10270221 Padding plate of limit switch 6435B A1 B12 2 12 202110009 Hex socket button head screw M5 16 M5 16 4 13 203101012 Hex nut M20 M20 8 14 204101011 Flat washer M20 M20 4 15 202109012 Hex socket...

Page 43: ...LB V2 1 3000 2 410274120 Pulley A 410274120 4 3 205101070 Lubrication bearing 40 50 40 40 50 40 4 4 612027002 Safety block A 6435B A3 B6 2 5 420270020 Side slider block 6435B A3 B21 4 6 420270050 Spac...

Page 44: ...7 1 32 420040030 Oil hose protection ring 6254E A21 2 34 205101001 Lubrication bearing 1615 4 35 203103006 Hex nut M8 M8 12 36 320301011 Limit switch 8108 TZ8108 4 37 204301007 Circlip 20 M20 16 38 20...

Page 45: ...Installation Operation and Parts Manual EE 6435V2 S EE 6435V2 B 45...

Page 46: ...50 40 1 9 410270101B Shaft retain block 6435B A3 B13 2 10 202110004 Hex socket button head screw M 8 12 M8 12 4 11 208106001 Straight pressed oil cup M8 1 2 12 202109060 Hex socket button head screw...

Page 47: ...4027258 Slip plate 52L 6435B A4 B3 52L 2 52L 35 614027318 Slip plate 48L 6435B A4 B3 48L 2 48L 36 410250221B Bolt 6604B A16 4 37 420210030 Nylon sheath 6603B A4 B7 C4 4 38 410250011 Washer 6604B A1 B5...

Page 48: ...Installation Operation and Parts Manual EE 6435V2 S EE 6435V2 B 48...

Page 49: ...101070 Lubrication bearing 40 50 40 40 50 40 1 9 410270101B Shaft retain block 6435B A3 B13 2 10 202110004 Hex socket button head screw M 8 12 M8 12 4 11 208106001 Straight pressed oil cup M8 1 2 12 2...

Page 50: ...A4 B5 2 2 410270091 Shaft III 6435B A3 B12 2 3 206201001 Cotter pin M2 5 30 4 4 410270201 Roll wheel shaft 6435B A4 B5 C8 2 5 420270250 Roll wheel 6435BWF C08 9 4 6 204301004 Circlip 15 type B M15 4...

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