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Installation, Operation and Parts Manual 

EE-6501V2 

                                                                                                                         

                                     

                                       

                                                                             

     

 

17

Step

 

7:

 

Fill

 

with

 

hydraulic

 

oil.

   

CLEAN

 

AND

 

FRESH

 

OIL

 

ONLY.

 

DON’T

 

FILL

 

THE

 

TANK

 

COMPLETELY

 

FULL.

   

Lift

 

must

 

be

 

fully

 

lowered

 

before

 

changing

 

or

 

adding

 

hydraulic

 

oil

   

Pour

 

18

 

liters

 

HM32

 

anti

abrasion

 

hydraulic

 

oil

 

into

 

the

 

oil

 

tank.

 

The

 

level

 

of

 

oil

 

shall

 

reach

 

the

 

tippets

 

volume

 

mark

 

of

 

the

 

tank.

 

Add

 

more

 

oil

 

after

 

running

 

the

 

lift

 

for

 

several

 

cycles

 

until

 

the

 

lift

 

can

 

rise

 

to

 

the

 

maximum

 

lifting

 

height.

     

Note

As

 

running

 

speed

 

of

 

the

 

lift

 

is

 

mainly

 

decided

 

by

 

the

 

viscosity

 

of

 

the

 

hydraulic

 

oil,

 

we

 

suggest

 

using

 

NO.46

 

hydraulic

 

oil

 

when

 

average

 

temperature

 

of

 

the

 

location

 

is

 

above

 

18

 

degree

 

Celsius

 

and

 

using

 

NO.32

 

hydraulic

 

oil

 

when

 

temperature

 

is

 

below

 

18

 

degree

 

Celsius.

 

Change

 

the

 

oil

 

6

 

month

 

after

 

initial

 

use

 

and

 

change

 

once

 

per

 

year

 

thereafter.

 

 

Step

 

8:

 

Leveling

     

Refer

 

to

 

5.4

 

operation

 

instructions

 

and

 

turn

 

off

 

the

 

infrared

 

switch

 

before

 

leveling

 

operation

   

Attention:

 

Level

 

the

 

platforms

 

before

 

connecting

 

height

 

limit

 

switch

 

because

 

if

 

not,

 

platforms

 

cannot

 

rise

 

to

 

the

 

highest

 

position.

 

Before

 

leveling,

 

make

 

sure

 

the

 

oil

 

hoses

 

are

 

correctly

 

connected.

 

Otherwise,

 

oil

 

cylinders

 

may

 

not

 

work

 

synchronously

 

or

 

could

 

be

 

damaged.

 

In

 

addition,

 

operators

 

need

 

to

 

know

 

clear

 

which

 

leveling

 

valve

 

controls

 

which

 

platform.

 

This

 

could

 

be

 

judged

 

by

 

the

 

way

 

that

 

the

 

oil

 

hose

 

was

 

connected

 

or

 

by

 

trial

 

raising

 

or

 

lowering.

   

Manual

 

leveling

 

Open

 

one

 

of

 

the

 

leveling

 

valves

 

and

 

press

 

the

 

UP

 

button

 

to

 

supplement

 

oil

 

to

 

the

 

oil

 

hose

 

connected.

 

Close

 

the

 

valve

 

to

 

stop

 

adding

 

oil.

 

In

 

normal

 

working

 

condition,

 

both

 

leveling

 

valves

 

are

 

closed.

 

If

 

both

 

valves

 

are

 

open,

 

two

 

platforms

 

of

 

the

 

lift

 

can

 

still

 

rise

 

but

 

will

 

not

 

move

 

upwards

 

synchronously.

 

 
 
 

 

 

 

A.

 

Both

 

valves

 

open

       

                                                               

B.

 

Both

 

valves

 

closed

Normal

 

working

 

 

 

                                                                             

 

 

 

 

C.

   

                                                                                                     

D.

 

One

 

valve

 

open,

 

the

 

other

 

closed:

 

leveling

 

condition

   

A.1.

 

Open

 

both

 

leveling

 

valves

 

and

 

press

 

the

 

UP

 

button

 

to

 

have

 

both

 

platforms

 

raised

 

to

 

the

 

highest

 

positions.

 

Repeat

 

this

 

step

 

for

 

two

 

or

 

three

 

times.

 

(Take

 

care

 

that

 

this

 

step

 

could

 

be

 

time

 

consuming,

 

because

 

there’s

 

air

 

in

 

the

 

cylinders

 

and

 

no

 

load

 

on

 

the

 

platforms.)

 

A.2.

 

Close

 

both

 

leveling

 

valves

 

as

 

per

 

drawing

 

B.

 

Press

 

the

 

UP

 

button

 

to

 

see

 

if

 

both

 

platforms

 

rise

 

synchronously.

 

(Normally,

 

till

 

now

 

the

 

platforms

 

may

 

not

 

rise

 

synchronously.)

 

A.3.

 

If

 

not

 

work

 

synchronously,

 

one

 

platform

 

may

 

rise

 

faster

 

than

 

the

 

other.

 

Users

 

should

 

first

 

judge

 

which

 

leveling

 

valve

 

controls

 

which

 

platform

 

and

 

then

 

open

 

the

 

valve

 

that

 

controls

 

the

 

slower

rising

 

platform

 

to

 

supplement

 

oil

 

into

 

its

 

oil

 

hose.

 

Press

 

the

 

UP

 

button

 

to

 

make

 

both

 

platforms

 

rise

 

to

 

the

 

same

 

height.

 

(The

 

other

 

valve

 

here

 

must

 

be

 

closed.)

 

A.4.

 

Close

 

both

 

leveling

 

valves.

 

Press

 

DOWN

 

I

 

button

 

to

 

have

 

both

 

platforms

 

lowered

 

to

 

the

 

lowest

 

position.

 

Summary of Contents for EE-6501V2

Page 1: ...profile Manual Leveling With synchronization protection Lifting capacity 3000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before in...

Page 2: ...nd are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Page 3: ...Construction of the lift 9 3 3 Dimensions 10 3 4 Safety devices descriptions 11 3 5 Technical data 12 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installation 12 4 2 Installation attentions...

Page 4: ...les for testing lifting platforms The basic health and safety requirements stipulated in the directive 2006 42 EC Harmonized European standards The applicable accident prevention regulations The check...

Page 5: ...the controls while the lift is still in motion 1 3 5 Keep hands and feet away from any moving parts Keep feet clear of the lift when lowering 1 3 6 Only these properly trained personnel can operate th...

Page 6: ...Attention For environment protection please dispose the disused oil in a proper way 1 4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware...

Page 7: ...ushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measu...

Page 8: ...ble use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resu...

Page 9: ...ling For it is specially designed for surface mounting users could have it installed with great convenience Its platform extension deign not only can be used as a ramp but also can serve as an extende...

Page 10: ...Installation Operation and Parts Manual EE 6501V2 10 3 3 Dimensions Unit mm...

Page 11: ...ound 3 Safety lowering height limit switch The lifting platforms automatically stop lowering at safety height above the ground It needs to push DOWN II button to continue the lowering movement meanwhi...

Page 12: ...les on and off To stop vehicles colliding with the ceiling it is advisable to fit an overhead light barrier in low ceiling buildings 4 1 2 Foundations and connections The user must have the following...

Page 13: ...nual EE 6501V2 13 4 1 3 Foundations preparations C20 25 concrete base with strength more than 3000psi tolerance of flatness less than 5mm and minimum thickness of 150mm In addition newly built concret...

Page 14: ...2000KG 1 4 1 5 Checking parts Unfold the package and check if any parts missed as per the following list Do not hesitate to contact us in case any parts missed but if you do not contact us and insist...

Page 15: ...expected installation site Refer to the following fig 1and2 Dismantle the bolts that fix the lower platform and its wooden package and move it to the installation site in the same way as the upper pl...

Page 16: ...rs for rising and lowering limit switches Connect the power suppler cable to external electricity supply For three phase power supply if the lift doesn t raise and the motor may turn in the wrong dire...

Page 17: ...controls which platform This could be judged by the way that the oil hose was connected or by trial raising or lowering Manual leveling Open one of the leveling valves and press the UP button to supp...

Page 18: ...ety height from the ground A 6 After both leveling valves having been closed press the UP button to check if both platforms rise synchronously A 7 Repeat doing step A5 and step A 6 until synchronizati...

Page 19: ...15 If max lifting height is 1850mm 16 If Safety advices name plate and logos are clear OPERATION INSTRUCTIONS 5 1 Precautions 5 1 1 Check all connections of oil hose Only when there is no leakage the...

Page 20: ...ration instructions 5 3 Flow chart for operation Pos Name Function FA Alarm buzzer Safety warning SB1 UP button Control the rising movement SB2 DOWN I button Control the lowering movement SB3 DOWN II...

Page 21: ...the rubber pads 4 Press the UP button on the control box until rubber pads have touched the prop points of vehicle 5 Keep on pressing the UP button to lift the vehicle a bit higher from the ground and...

Page 22: ...emergency lowering steps There could be potential safety risks 1 Open the control cabinet and find out the manually controlled air supplying button and emergency unloading solenoid valve 2 Take off t...

Page 23: ...Installation Operation and Parts Manual EE 6501V2 23 4 Close the unloading valve by pushing and turning clockwise the red core until you can hear the sound which implicate the valve is closed...

Page 24: ...ose or jammed Clean or adjust it The gear pump is damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or...

Page 25: ...e function indicated Every day 2 Max height limit switch Push the UP button inspect and ensure the lifting platform stops rising at maximum lifting height Every day Safe descent limit switch Push the...

Page 26: ...l cylinder shaft Inspect if any circlip goes off its groove Make sure they are positioned in the grooves Every 3 months 13 Rolling wheels and their running tracks Push the UP and DOWN button to check...

Page 27: ...Installation Operation and Parts Manual EE 6501V2 27 Annex1 Wiring diagrams and parts list...

Page 28: ...Installation Operation and Parts Manual EE 6501V2 28...

Page 29: ...Installation Operation and Parts Manual EE 6501V2 29...

Page 30: ...1 SB 320402002 Emergency stop XB2BS542C 1 320503002 Ground terminals 4P 1 320505006 Wire terminal VK 5N UK 5N 14 320505011 Retaining chip LT 2 5 2 KA1 KA4 320601001 Relay HH54P L DC24V MY4NJ 4 320601...

Page 31: ...Gear pump 4 Coupling 5 Motor 6 Hydraulic block 7 Cushion valve 8 Overflow valve 9 Single way valve 10 Solenoid unloading valve 11 Throttle valve 12 Tank cover 13 Leveling ball valve 14 Connector of pa...

Page 32: ...7 624001005 Oil hose L 230mm 1 8 410210181 three way connector 6603B A9 B7 3 9 624001129 Oil hose L 1750mm 1 10 624001221 Oil hose L 950mm 1 11 624001006 Oil hose L 250mm 1 12 615019004D Main cylinder...

Page 33: ...Installation Operation and Parts Manual EE 6501V2 33...

Page 34: ...330404001 Coupling YL A 1 11 320201001 Motor 220V 2 2KW 1PH 50HZ 2p 1 320201002 Motor 230V 2 2KW 1PH 50HZ 2P 1 320201003 Motor 240V 2 2KW 1PH 50HZ 2P 1 320201004 Motor 380V 2 2KW 3PH 50HZ 2p 1 3202010...

Page 35: ...15 Pneumatic connector KLC8 02 3 3 123010101 Air hose D 6 1 4 310103010 Three way connector Match with M6 air hose 1 5 310201002 Silencer SLM01 R1 8 M8 1 6 310401001 Pneumatic directional valve 3V210...

Page 36: ...2000 2 6 201201005 Expansion bolt M16 120 8 7 612019504 Base frame rotation shaft 65012 A1 B5 4 8 202110004 Hex socket button head screw M8 12 GB70 4 9 410190251 Oil hose clipper 6501 A1 B4 3 10 61401...

Page 37: ...Installation Operation and Parts Manual EE 6501V2 37...

Page 38: ...DOWN sliding plate 6501 A2 B13 3 18 614019048 Arm D 65012 A2 B4A 1 19 614019504 Arm C 65012 A2 B3 2 20 203103017 Hex locking nut GB T6172 1 2000 4 21 205101050 Bearing 2525 SF 2X 4 22 202110004 Hex so...

Page 39: ...10195131C Oil cylinder rotation shaft 6501V2 A3 B1 2 42 204301014 Circlip 40 GB T894 1 1986 4 43 420190090 Rubber pad 6501 14 4 44 320306006 Infrared sensor HG M18NPN 1 45 202101007 Cross socket cap h...

Page 40: ...0090 Rubber pad 6501 14 4 Pos CODE Name Specification Qty 1 612019506B Mechanical safety teeth 65012 A4 B2 2 2 410193121 Mechanical safety block 65013 A4 B5 2 3 410195431D Oil cylinder flange 65012 A4...

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