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Installation, Operation and Parts Manual 

EE-6501V2 

                                                                                                                         

                                     

                                       

                                                                             

     

 

21

5.4

 

Operation

 

instructions

   

To

 

avoid

 

personal

 

injury

 

and/or

 

property

 

damage,

 

permit

 

only

 

trained

 

personel

 

to

 

operate

 

the

 

lift.

 

After

 

reviewing

 

these

 

instructions,

 

get

 

familiar

 

with

 

lift

 

controls

 

by

 

running

 

the

 

lift

 

through

 

a

 

few

 

cycles

 

before

 

loading

 

vehicle

 

on

 

lift.

 

Always

 

lift

 

the

 

vehicle

 

using

 

all

 

four

 

adapters.

 

Never

 

raise

 

just

 

one

 

end,

 

one

 

corner

 

or

 

one

 

side

 

of

 

vehicle.

 

dapters.

 

The

 

lift

 

must

 

be

 

only

 

used

 

in

 

a

 

static

 

position

 

for

 

lifting

 

and

 

lowering

 

vehicles.

   

The

 

normal

 

users

 

are

 

not

 

allowed

 

to

 

open

 

the

 

door

 

of

 

control

 

cabinet.

 

Raise

 

the

 

lift

 

Make

 

sure

 

vehicle

 

is

 

neither

 

front

 

nor

 

rear

 

heavy

 

and

 

center

 

of

 

balance

 

should

 

be

 

midway

 

between

 

adapters

 

and

 

centered

 

over

 

the

 

lift.

 

1.

 

Make

 

sure

 

that

 

you

 

have

 

read

 

and

 

understood

 

the

 

operation

 

manual

 

before

 

operation.

 

2.

 

Drive

 

and

 

park

 

the

 

vehicle

 

midway

 

between

 

two

 

platforms.

 

3.

 

Place

 

the

 

four

 

rubber

 

pads

 

under

 

the

 

prop

points

 

of

 

the

 

vehicle

 

and

 

ensure

 

car’s

 

gravity

 

have

 

fallen

 

on

 

the

 

rubber

 

pads.

 

4.

 

Press

 

the

 

UP

 

button

 

on

 

the

 

control

 

box

 

until

 

rubber

 

pads

 

have

 

touched

 

the

 

prop

points

 

of

 

vehicle.

 

5.

 

Keep

 

on

 

pressing

 

the

 

UP

 

button

 

to

 

lift

 

the

 

vehicle

 

a

 

bit

 

higher

 

from

 

the

 

ground

 

and

 

check

 

again

 

if

 

the

 

vehicle

 

is

 

in

 

a

 

safe

 

position.

 

Lower

 

the

 

lift

 

When

 

lowering

 

the

 

lift

 

pay

 

carefull

 

attention

 

that

 

all

 

personnel

 

and

 

objects

 

are

 

kept

 

clear.

   

1.

 

Switch

 

on.

 

2.

 

Press

 

the

 

DOWN

 

I

 

button

 

to

 

lower

 

the

 

lift.

 

It

 

will

 

stop

 

lowering

 

at

 

safety

 

height.

   

3.

 

Press

 

DOWN

 

II

 

button

 

to

 

continue

 

lowering

 

the

 

platforms.

 

Alarming

 

buzz

 

will

 

be

 

heard.

 

4.

 

Remove

 

rubber

 

pads

 

and

 

drive

 

the

 

vehicle

 

away

   

 

Attention:

 

In

 

the

 

case

 

the

 

height

 

difference

 

between

 

the

 

two

 

platforms

 

reached

 

to

 

6

 

cm

 

during

 

lifting

 

or

 

lowering

 

process,

 

the

 

synchronization

 

protection

 

device

 

will

 

be

 

activated

 

to

 

stop

 

any

 

raising

 

or

 

lowering

 

movement.

 

In

 

this

 

case

 

the

 

normal

 

operator

 

needs

 

to

 

ask

 

professional

 

help

 

from

 

maintenance

 

operator

 

to

 

restore

 

the

 

lift

 

to

 

normal

 

working

 

condition.

   

 

HOW

 

to

 

restore

 

to

 

the

 

normal

 

working

 

status?

   

Open

 

the

 

door

 

of

 

the

 

control

 

cabinet;

 

Turn

 

SA1

 

to

 

OFF

 

status;

 

PUSH

 

DOWN

 

I

 

and

 

DOWN

 

II

 

button

 

to

 

fully

 

lower

 

the

 

platform;

 

Level

 

the

 

lift

 

until

 

both

 

platform

 

are

 

synchronized.

   

Turn

 

SA1

 

to

 

ON

 

status.

   

 
 
 
 
 
 

Summary of Contents for EE-6501V2

Page 1: ...profile Manual Leveling With synchronization protection Lifting capacity 3000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before in...

Page 2: ...nd are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Page 3: ...Construction of the lift 9 3 3 Dimensions 10 3 4 Safety devices descriptions 11 3 5 Technical data 12 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installation 12 4 2 Installation attentions...

Page 4: ...les for testing lifting platforms The basic health and safety requirements stipulated in the directive 2006 42 EC Harmonized European standards The applicable accident prevention regulations The check...

Page 5: ...the controls while the lift is still in motion 1 3 5 Keep hands and feet away from any moving parts Keep feet clear of the lift when lowering 1 3 6 Only these properly trained personnel can operate th...

Page 6: ...Attention For environment protection please dispose the disused oil in a proper way 1 4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware...

Page 7: ...ushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measu...

Page 8: ...ble use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resu...

Page 9: ...ling For it is specially designed for surface mounting users could have it installed with great convenience Its platform extension deign not only can be used as a ramp but also can serve as an extende...

Page 10: ...Installation Operation and Parts Manual EE 6501V2 10 3 3 Dimensions Unit mm...

Page 11: ...ound 3 Safety lowering height limit switch The lifting platforms automatically stop lowering at safety height above the ground It needs to push DOWN II button to continue the lowering movement meanwhi...

Page 12: ...les on and off To stop vehicles colliding with the ceiling it is advisable to fit an overhead light barrier in low ceiling buildings 4 1 2 Foundations and connections The user must have the following...

Page 13: ...nual EE 6501V2 13 4 1 3 Foundations preparations C20 25 concrete base with strength more than 3000psi tolerance of flatness less than 5mm and minimum thickness of 150mm In addition newly built concret...

Page 14: ...2000KG 1 4 1 5 Checking parts Unfold the package and check if any parts missed as per the following list Do not hesitate to contact us in case any parts missed but if you do not contact us and insist...

Page 15: ...expected installation site Refer to the following fig 1and2 Dismantle the bolts that fix the lower platform and its wooden package and move it to the installation site in the same way as the upper pl...

Page 16: ...rs for rising and lowering limit switches Connect the power suppler cable to external electricity supply For three phase power supply if the lift doesn t raise and the motor may turn in the wrong dire...

Page 17: ...controls which platform This could be judged by the way that the oil hose was connected or by trial raising or lowering Manual leveling Open one of the leveling valves and press the UP button to supp...

Page 18: ...ety height from the ground A 6 After both leveling valves having been closed press the UP button to check if both platforms rise synchronously A 7 Repeat doing step A5 and step A 6 until synchronizati...

Page 19: ...15 If max lifting height is 1850mm 16 If Safety advices name plate and logos are clear OPERATION INSTRUCTIONS 5 1 Precautions 5 1 1 Check all connections of oil hose Only when there is no leakage the...

Page 20: ...ration instructions 5 3 Flow chart for operation Pos Name Function FA Alarm buzzer Safety warning SB1 UP button Control the rising movement SB2 DOWN I button Control the lowering movement SB3 DOWN II...

Page 21: ...the rubber pads 4 Press the UP button on the control box until rubber pads have touched the prop points of vehicle 5 Keep on pressing the UP button to lift the vehicle a bit higher from the ground and...

Page 22: ...emergency lowering steps There could be potential safety risks 1 Open the control cabinet and find out the manually controlled air supplying button and emergency unloading solenoid valve 2 Take off t...

Page 23: ...Installation Operation and Parts Manual EE 6501V2 23 4 Close the unloading valve by pushing and turning clockwise the red core until you can hear the sound which implicate the valve is closed...

Page 24: ...ose or jammed Clean or adjust it The gear pump is damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or...

Page 25: ...e function indicated Every day 2 Max height limit switch Push the UP button inspect and ensure the lifting platform stops rising at maximum lifting height Every day Safe descent limit switch Push the...

Page 26: ...l cylinder shaft Inspect if any circlip goes off its groove Make sure they are positioned in the grooves Every 3 months 13 Rolling wheels and their running tracks Push the UP and DOWN button to check...

Page 27: ...Installation Operation and Parts Manual EE 6501V2 27 Annex1 Wiring diagrams and parts list...

Page 28: ...Installation Operation and Parts Manual EE 6501V2 28...

Page 29: ...Installation Operation and Parts Manual EE 6501V2 29...

Page 30: ...1 SB 320402002 Emergency stop XB2BS542C 1 320503002 Ground terminals 4P 1 320505006 Wire terminal VK 5N UK 5N 14 320505011 Retaining chip LT 2 5 2 KA1 KA4 320601001 Relay HH54P L DC24V MY4NJ 4 320601...

Page 31: ...Gear pump 4 Coupling 5 Motor 6 Hydraulic block 7 Cushion valve 8 Overflow valve 9 Single way valve 10 Solenoid unloading valve 11 Throttle valve 12 Tank cover 13 Leveling ball valve 14 Connector of pa...

Page 32: ...7 624001005 Oil hose L 230mm 1 8 410210181 three way connector 6603B A9 B7 3 9 624001129 Oil hose L 1750mm 1 10 624001221 Oil hose L 950mm 1 11 624001006 Oil hose L 250mm 1 12 615019004D Main cylinder...

Page 33: ...Installation Operation and Parts Manual EE 6501V2 33...

Page 34: ...330404001 Coupling YL A 1 11 320201001 Motor 220V 2 2KW 1PH 50HZ 2p 1 320201002 Motor 230V 2 2KW 1PH 50HZ 2P 1 320201003 Motor 240V 2 2KW 1PH 50HZ 2P 1 320201004 Motor 380V 2 2KW 3PH 50HZ 2p 1 3202010...

Page 35: ...15 Pneumatic connector KLC8 02 3 3 123010101 Air hose D 6 1 4 310103010 Three way connector Match with M6 air hose 1 5 310201002 Silencer SLM01 R1 8 M8 1 6 310401001 Pneumatic directional valve 3V210...

Page 36: ...2000 2 6 201201005 Expansion bolt M16 120 8 7 612019504 Base frame rotation shaft 65012 A1 B5 4 8 202110004 Hex socket button head screw M8 12 GB70 4 9 410190251 Oil hose clipper 6501 A1 B4 3 10 61401...

Page 37: ...Installation Operation and Parts Manual EE 6501V2 37...

Page 38: ...DOWN sliding plate 6501 A2 B13 3 18 614019048 Arm D 65012 A2 B4A 1 19 614019504 Arm C 65012 A2 B3 2 20 203103017 Hex locking nut GB T6172 1 2000 4 21 205101050 Bearing 2525 SF 2X 4 22 202110004 Hex so...

Page 39: ...10195131C Oil cylinder rotation shaft 6501V2 A3 B1 2 42 204301014 Circlip 40 GB T894 1 1986 4 43 420190090 Rubber pad 6501 14 4 44 320306006 Infrared sensor HG M18NPN 1 45 202101007 Cross socket cap h...

Page 40: ...0090 Rubber pad 6501 14 4 Pos CODE Name Specification Qty 1 612019506B Mechanical safety teeth 65012 A4 B2 2 2 410193121 Mechanical safety block 65013 A4 B5 2 3 410195431D Oil cylinder flange 65012 A4...

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