EAE EE-6501V2, Installation, Operation, Parts And Service Manual

Page 1: ...profile Manual Leveling With synchronization protection Lifting capacity 3000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before in...

Page 2: ...nd are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Page 3: ...Construction of the lift 9 3 3 Dimensions 10 3 4 Safety devices descriptions 11 3 5 Technical data 12 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installation 12 4 2 Installation attentions...

Page 4: ...les for testing lifting platforms The basic health and safety requirements stipulated in the directive 2006 42 EC Harmonized European standards The applicable accident prevention regulations The check...

Page 5: ...the controls while the lift is still in motion 1 3 5 Keep hands and feet away from any moving parts Keep feet clear of the lift when lowering 1 3 6 Only these properly trained personnel can operate th...

Page 6: ...Attention For environment protection please dispose the disused oil in a proper way 1 4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware...

Page 7: ...ushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measu...

Page 8: ...ble use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resu...

Page 9: ...ling For it is specially designed for surface mounting users could have it installed with great convenience Its platform extension deign not only can be used as a ramp but also can serve as an extende...

Page 10: ...Installation Operation and Parts Manual EE 6501V2 10 3 3 Dimensions Unit mm...

Page 11: ...ound 3 Safety lowering height limit switch The lifting platforms automatically stop lowering at safety height above the ground It needs to push DOWN II button to continue the lowering movement meanwhi...

Page 12: ...les on and off To stop vehicles colliding with the ceiling it is advisable to fit an overhead light barrier in low ceiling buildings 4 1 2 Foundations and connections The user must have the following...

Page 13: ...nual EE 6501V2 13 4 1 3 Foundations preparations C20 25 concrete base with strength more than 3000psi tolerance of flatness less than 5mm and minimum thickness of 150mm In addition newly built concret...

Page 14: ...2000KG 1 4 1 5 Checking parts Unfold the package and check if any parts missed as per the following list Do not hesitate to contact us in case any parts missed but if you do not contact us and insist...

Page 15: ...expected installation site Refer to the following fig 1and2 Dismantle the bolts that fix the lower platform and its wooden package and move it to the installation site in the same way as the upper pl...

Page 16: ...rs for rising and lowering limit switches Connect the power suppler cable to external electricity supply For three phase power supply if the lift doesn t raise and the motor may turn in the wrong dire...

Page 17: ...controls which platform This could be judged by the way that the oil hose was connected or by trial raising or lowering Manual leveling Open one of the leveling valves and press the UP button to supp...

Page 18: ...ety height from the ground A 6 After both leveling valves having been closed press the UP button to check if both platforms rise synchronously A 7 Repeat doing step A5 and step A 6 until synchronizati...

Page 19: ...15 If max lifting height is 1850mm 16 If Safety advices name plate and logos are clear OPERATION INSTRUCTIONS 5 1 Precautions 5 1 1 Check all connections of oil hose Only when there is no leakage the...

Page 20: ...ration instructions 5 3 Flow chart for operation Pos Name Function FA Alarm buzzer Safety warning SB1 UP button Control the rising movement SB2 DOWN I button Control the lowering movement SB3 DOWN II...

Page 21: ...the rubber pads 4 Press the UP button on the control box until rubber pads have touched the prop points of vehicle 5 Keep on pressing the UP button to lift the vehicle a bit higher from the ground and...

Page 22: ...emergency lowering steps There could be potential safety risks 1 Open the control cabinet and find out the manually controlled air supplying button and emergency unloading solenoid valve 2 Take off t...

Page 23: ...Installation Operation and Parts Manual EE 6501V2 23 4 Close the unloading valve by pushing and turning clockwise the red core until you can hear the sound which implicate the valve is closed...

Page 24: ...ose or jammed Clean or adjust it The gear pump is damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or...

Page 25: ...e function indicated Every day 2 Max height limit switch Push the UP button inspect and ensure the lifting platform stops rising at maximum lifting height Every day Safe descent limit switch Push the...

Page 26: ...l cylinder shaft Inspect if any circlip goes off its groove Make sure they are positioned in the grooves Every 3 months 13 Rolling wheels and their running tracks Push the UP and DOWN button to check...

Page 27: ...Installation Operation and Parts Manual EE 6501V2 27 Annex1 Wiring diagrams and parts list...

Page 28: ...Installation Operation and Parts Manual EE 6501V2 28...

Page 29: ...Installation Operation and Parts Manual EE 6501V2 29...

Page 30: ...1 SB 320402002 Emergency stop XB2BS542C 1 320503002 Ground terminals 4P 1 320505006 Wire terminal VK 5N UK 5N 14 320505011 Retaining chip LT 2 5 2 KA1 KA4 320601001 Relay HH54P L DC24V MY4NJ 4 320601...

Page 31: ...Gear pump 4 Coupling 5 Motor 6 Hydraulic block 7 Cushion valve 8 Overflow valve 9 Single way valve 10 Solenoid unloading valve 11 Throttle valve 12 Tank cover 13 Leveling ball valve 14 Connector of pa...

Page 32: ...7 624001005 Oil hose L 230mm 1 8 410210181 three way connector 6603B A9 B7 3 9 624001129 Oil hose L 1750mm 1 10 624001221 Oil hose L 950mm 1 11 624001006 Oil hose L 250mm 1 12 615019004D Main cylinder...

Page 33: ...Installation Operation and Parts Manual EE 6501V2 33...

Page 34: ...330404001 Coupling YL A 1 11 320201001 Motor 220V 2 2KW 1PH 50HZ 2p 1 320201002 Motor 230V 2 2KW 1PH 50HZ 2P 1 320201003 Motor 240V 2 2KW 1PH 50HZ 2P 1 320201004 Motor 380V 2 2KW 3PH 50HZ 2p 1 3202010...

Page 35: ...15 Pneumatic connector KLC8 02 3 3 123010101 Air hose D 6 1 4 310103010 Three way connector Match with M6 air hose 1 5 310201002 Silencer SLM01 R1 8 M8 1 6 310401001 Pneumatic directional valve 3V210...

Page 36: ...2000 2 6 201201005 Expansion bolt M16 120 8 7 612019504 Base frame rotation shaft 65012 A1 B5 4 8 202110004 Hex socket button head screw M8 12 GB70 4 9 410190251 Oil hose clipper 6501 A1 B4 3 10 61401...

Page 37: ...Installation Operation and Parts Manual EE 6501V2 37...

Page 38: ...DOWN sliding plate 6501 A2 B13 3 18 614019048 Arm D 65012 A2 B4A 1 19 614019504 Arm C 65012 A2 B3 2 20 203103017 Hex locking nut GB T6172 1 2000 4 21 205101050 Bearing 2525 SF 2X 4 22 202110004 Hex so...

Page 39: ...10195131C Oil cylinder rotation shaft 6501V2 A3 B1 2 42 204301014 Circlip 40 GB T894 1 1986 4 43 420190090 Rubber pad 6501 14 4 44 320306006 Infrared sensor HG M18NPN 1 45 202101007 Cross socket cap h...

Page 40: ...0090 Rubber pad 6501 14 4 Pos CODE Name Specification Qty 1 612019506B Mechanical safety teeth 65012 A4 B2 2 2 410193121 Mechanical safety block 65013 A4 B5 2 3 410195431D Oil cylinder flange 65012 A4...