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Installation, Operation and Parts Manual 

EE-6501V2 

                                                                                                                         

                                     

                                       

                                                                             

     

 

5

A

 

qualified

 

person

 

is

 

somebody

 

with

 

the

 

training

 

and

 

experience

 

required

 

to

 

possess

 

sufficient

 

knowledge

 

of

 

lifting

 

platforms

 

and

 

who

 

is

 

sufficiently

 

familiar

 

with

 

the

 

pertinent

 

national

 

regulations,

 

accident

 

prevention

 

regulations

 

and

 

generally

 

acknowledged

 

rules

 

of

 

engineering

 

to

 

be

 

able

 

to

 

assess

 

the

 

safe

 

operating

 

condition

 

of

 

lifting

 

platforms.

   

1.2.3

 

Exceptional

 

checking

   

Lifting

 

platforms

 

with

 

a

 

lift

 

height

 

of

 

more

 

than

 

2

 

meters

 

and

 

lifting

 

platforms

 

intended

 

for

 

use

 

with

 

people

 

standing

 

under

 

the

 

load

 

bearing

 

elements

 

of

 

the

 

load

 

are

 

to

 

be

 

checked

 

by

 

an

 

expert

 

prior

 

or

 

reuse

 

following

 

structural

 

modifications

 

and

 

major

 

repairs

 

to

 

load

 

bearing

 

components.

   

An

 

expert

 

is

 

somebody

 

with

 

the

 

training

 

and

 

experience

 

required

 

to

 

possess

 

specialist

 

knowledge

 

of

 

lifting

 

platforms

 

and

 

who

 

is

 

sufficiently

 

familiar

 

with

 

the

 

pertinent

 

national

 

work

 

safety

 

regulations,

 

accident

 

prevention

 

regulations

 

and

 

generally

 

acknowledged

 

rules

 

of

 

engineering

 

to

 

be

 

able

 

to

 

check

 

and

 

give

 

an

 

expert

 

option

 

on

 

lifting

 

platforms.

   

1.3

 

Important

 

safety

 

notices

   

1.3.1

 

Recommed

 

for

 

indoor

 

use

 

only,

 

DO

 

not

 

expose

 

the

 

lift

 

to

 

rain,

 

snow

 

or

 

excessive

 

moisture.

   

1.3.2

 

Only

 

use

 

this

 

lift

 

on

 

a

 

surface

 

that

 

is

 

stable,

 

level

 

and

 

dry

 

and

 

not

 

slippery

 

,and

 

capable

 

of

 

susutaining

 

the

 

load.

 

Do

 

not

 

install

 

the

 

lift

 

on

 

any

 

asphalt

 

surface.

   

1.3.3

 

Read

 

and

 

understand

 

all

 

safety

 

warnings

 

before

 

operating

 

the

 

lift.

 

1.3.4

 

Do

 

not

 

leave

 

the

 

controls

 

while

 

the

 

lift

 

is

 

still

 

in

 

motion.

 

1.3.5

 

Keep

 

hands

 

and

 

feet

 

away

 

from

 

any

 

moving

 

parts.

 

Keep

 

feet

 

clear

 

of

 

the

 

lift

 

when

 

lowering.

   

1.3.6

 

Only

 

these

 

properly

 

trained

 

personnel

 

can

 

operate

 

the

 

lift.

   

1.3.7

 

Do

 

not

 

wear

 

unfit

 

clothes

 

such

 

as

 

large

 

clothes

 

with

 

flounces,

 

tires,

 

etc,

 

which

 

could

 

be

 

caught

 

by

 

moving

 

parts

 

of

 

the

 

lift.

 

1.3.8

 

To

 

prevent

 

evitable

 

incidents,

 

surrounding

 

areas

 

of

 

the

 

lift

 

must

 

be

 

tidy

 

and

 

with

 

nothing

 

unconcerned.

   

1.3.9

 

The

 

lift

 

is

 

simply

 

designed

 

to

 

lift

 

the

 

entire

 

body

 

of

 

vehicles,

 

with

 

its

 

maximum

 

weight

 

within

 

the

 

lifting

 

capacity.

 

1.3.10

 

Always

 

insure

 

the

 

safety

 

locks

 

are

 

engaged

 

before

 

any

 

attempt

 

to

 

work

 

near

 

or

 

under

 

the

 

vehicle.

 

Never

 

remove

 

safety

 

related

 

components

 

from

 

the

 

lift.

 

Do

 

not

 

use

 

if

 

safety

 

related

 

components

 

are

 

damaged

 

or

 

missing.

 

1.3.11

 

Do

 

not

 

rock

 

the

 

vehicle

 

while

 

on

 

the

 

lift

 

or

 

remove

 

any

 

heavy

 

component

 

from

 

vehicle

 

that

 

may

 

cause

 

excessive

 

weight

 

shift.

 

1.3.12

 

Check

 

at

 

any

 

time

 

the

 

parts

 

of

 

the

 

lift

 

to

 

ensure

 

the

 

agility

 

of

 

moving

 

parts

 

and

 

the

 

performance

 

of

 

synchronization.

 

Ensure

 

regular

 

maintenance

 

and

 

if

 

anything

 

abnormal

 

occurs,

 

stop

 

using

 

the

 

lift

 

immediately

 

and

 

contact

 

our

 

dealers

 

for

 

help.

 

1.3.13

 

Lower

 

the

 

lift

 

to

 

its

 

lowest

 

position

 

and

 

do

 

remember

 

to

 

cut

 

off

 

the

 

power

 

source

 

when

 

service

 

finishes.

 

1.3.14

 

Do

 

not

 

modify

 

any

 

parts

 

of

 

the

 

lift

 

without

 

manufacturer’s

 

advice.

 

1.3.15

 

If

 

the

 

lift

 

is

 

going

 

to

 

be

 

left

 

unused

 

for

 

a

 

long

 

time,

 

users

 

are

 

required

 

to:

 

a.

 

Disconnect

 

the

 

power;

 

b.

 

Empty

 

the

 

oil

 

tank;

   

c.

 

Lubricate

 

the

 

moving

 

parts

 

with

 

hydraulic

 

oil.

   

WARNING

the

 

warnings

 

,cautions

 

and

 

instructions

 

discussed

 

in

 

this

 

instruction

 

manual

 

cannot

 

cover

 

all

 

possible

 

conditions

 

and

 

Summary of Contents for EE-6501V2

Page 1: ...profile Manual Leveling With synchronization protection Lifting capacity 3000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before in...

Page 2: ...nd are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Page 3: ...Construction of the lift 9 3 3 Dimensions 10 3 4 Safety devices descriptions 11 3 5 Technical data 12 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installation 12 4 2 Installation attentions...

Page 4: ...les for testing lifting platforms The basic health and safety requirements stipulated in the directive 2006 42 EC Harmonized European standards The applicable accident prevention regulations The check...

Page 5: ...the controls while the lift is still in motion 1 3 5 Keep hands and feet away from any moving parts Keep feet clear of the lift when lowering 1 3 6 Only these properly trained personnel can operate th...

Page 6: ...Attention For environment protection please dispose the disused oil in a proper way 1 4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware...

Page 7: ...ushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measu...

Page 8: ...ble use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resu...

Page 9: ...ling For it is specially designed for surface mounting users could have it installed with great convenience Its platform extension deign not only can be used as a ramp but also can serve as an extende...

Page 10: ...Installation Operation and Parts Manual EE 6501V2 10 3 3 Dimensions Unit mm...

Page 11: ...ound 3 Safety lowering height limit switch The lifting platforms automatically stop lowering at safety height above the ground It needs to push DOWN II button to continue the lowering movement meanwhi...

Page 12: ...les on and off To stop vehicles colliding with the ceiling it is advisable to fit an overhead light barrier in low ceiling buildings 4 1 2 Foundations and connections The user must have the following...

Page 13: ...nual EE 6501V2 13 4 1 3 Foundations preparations C20 25 concrete base with strength more than 3000psi tolerance of flatness less than 5mm and minimum thickness of 150mm In addition newly built concret...

Page 14: ...2000KG 1 4 1 5 Checking parts Unfold the package and check if any parts missed as per the following list Do not hesitate to contact us in case any parts missed but if you do not contact us and insist...

Page 15: ...expected installation site Refer to the following fig 1and2 Dismantle the bolts that fix the lower platform and its wooden package and move it to the installation site in the same way as the upper pl...

Page 16: ...rs for rising and lowering limit switches Connect the power suppler cable to external electricity supply For three phase power supply if the lift doesn t raise and the motor may turn in the wrong dire...

Page 17: ...controls which platform This could be judged by the way that the oil hose was connected or by trial raising or lowering Manual leveling Open one of the leveling valves and press the UP button to supp...

Page 18: ...ety height from the ground A 6 After both leveling valves having been closed press the UP button to check if both platforms rise synchronously A 7 Repeat doing step A5 and step A 6 until synchronizati...

Page 19: ...15 If max lifting height is 1850mm 16 If Safety advices name plate and logos are clear OPERATION INSTRUCTIONS 5 1 Precautions 5 1 1 Check all connections of oil hose Only when there is no leakage the...

Page 20: ...ration instructions 5 3 Flow chart for operation Pos Name Function FA Alarm buzzer Safety warning SB1 UP button Control the rising movement SB2 DOWN I button Control the lowering movement SB3 DOWN II...

Page 21: ...the rubber pads 4 Press the UP button on the control box until rubber pads have touched the prop points of vehicle 5 Keep on pressing the UP button to lift the vehicle a bit higher from the ground and...

Page 22: ...emergency lowering steps There could be potential safety risks 1 Open the control cabinet and find out the manually controlled air supplying button and emergency unloading solenoid valve 2 Take off t...

Page 23: ...Installation Operation and Parts Manual EE 6501V2 23 4 Close the unloading valve by pushing and turning clockwise the red core until you can hear the sound which implicate the valve is closed...

Page 24: ...ose or jammed Clean or adjust it The gear pump is damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or...

Page 25: ...e function indicated Every day 2 Max height limit switch Push the UP button inspect and ensure the lifting platform stops rising at maximum lifting height Every day Safe descent limit switch Push the...

Page 26: ...l cylinder shaft Inspect if any circlip goes off its groove Make sure they are positioned in the grooves Every 3 months 13 Rolling wheels and their running tracks Push the UP and DOWN button to check...

Page 27: ...Installation Operation and Parts Manual EE 6501V2 27 Annex1 Wiring diagrams and parts list...

Page 28: ...Installation Operation and Parts Manual EE 6501V2 28...

Page 29: ...Installation Operation and Parts Manual EE 6501V2 29...

Page 30: ...1 SB 320402002 Emergency stop XB2BS542C 1 320503002 Ground terminals 4P 1 320505006 Wire terminal VK 5N UK 5N 14 320505011 Retaining chip LT 2 5 2 KA1 KA4 320601001 Relay HH54P L DC24V MY4NJ 4 320601...

Page 31: ...Gear pump 4 Coupling 5 Motor 6 Hydraulic block 7 Cushion valve 8 Overflow valve 9 Single way valve 10 Solenoid unloading valve 11 Throttle valve 12 Tank cover 13 Leveling ball valve 14 Connector of pa...

Page 32: ...7 624001005 Oil hose L 230mm 1 8 410210181 three way connector 6603B A9 B7 3 9 624001129 Oil hose L 1750mm 1 10 624001221 Oil hose L 950mm 1 11 624001006 Oil hose L 250mm 1 12 615019004D Main cylinder...

Page 33: ...Installation Operation and Parts Manual EE 6501V2 33...

Page 34: ...330404001 Coupling YL A 1 11 320201001 Motor 220V 2 2KW 1PH 50HZ 2p 1 320201002 Motor 230V 2 2KW 1PH 50HZ 2P 1 320201003 Motor 240V 2 2KW 1PH 50HZ 2P 1 320201004 Motor 380V 2 2KW 3PH 50HZ 2p 1 3202010...

Page 35: ...15 Pneumatic connector KLC8 02 3 3 123010101 Air hose D 6 1 4 310103010 Three way connector Match with M6 air hose 1 5 310201002 Silencer SLM01 R1 8 M8 1 6 310401001 Pneumatic directional valve 3V210...

Page 36: ...2000 2 6 201201005 Expansion bolt M16 120 8 7 612019504 Base frame rotation shaft 65012 A1 B5 4 8 202110004 Hex socket button head screw M8 12 GB70 4 9 410190251 Oil hose clipper 6501 A1 B4 3 10 61401...

Page 37: ...Installation Operation and Parts Manual EE 6501V2 37...

Page 38: ...DOWN sliding plate 6501 A2 B13 3 18 614019048 Arm D 65012 A2 B4A 1 19 614019504 Arm C 65012 A2 B3 2 20 203103017 Hex locking nut GB T6172 1 2000 4 21 205101050 Bearing 2525 SF 2X 4 22 202110004 Hex so...

Page 39: ...10195131C Oil cylinder rotation shaft 6501V2 A3 B1 2 42 204301014 Circlip 40 GB T894 1 1986 4 43 420190090 Rubber pad 6501 14 4 44 320306006 Infrared sensor HG M18NPN 1 45 202101007 Cross socket cap h...

Page 40: ...0090 Rubber pad 6501 14 4 Pos CODE Name Specification Qty 1 612019506B Mechanical safety teeth 65012 A4 B2 2 2 410193121 Mechanical safety block 65013 A4 B5 2 3 410195431D Oil cylinder flange 65012 A4...

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