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Installation, Operation and Parts Manual 

                                                                                                                         

                                 

EE-6605B.PD  

               

               

 

8

PACKING,

 

STORAGE

 

AND

 

TRANSPORTATION

   

Packing,

 

lifting,

 

handling,

 

transporting

 

operations

 

must

 

be

 

performed

 

only

 

by

 

experienced

 

personnel

 

with

 

appropriate

 

knowledge

 

of

 

the

 

lift

 

and

 

after

 

reading

 

this

 

manual.

       

2.1

 

The

 

lift

 

was

 

dismantled

 

into

 

3

 

parts

 

for

 

transportation

   

Name

 

Packed

 

by

 

Dimension

 

Weight

 

Quantity

 

Control

 

cabinet

 

Wooden

 

case

 

580*510*1010mm

 

88KG

 

1

 

Power

 

side

 

platform

 

Carton

 

with

 

wooden

 

base

 

5640*810*430mm

 

1450KG

 

1

 

The

 

secondary

 

platform

 

Carton

 

with

 

wooden

 

base

 

5640*810*430mm

 

1450KG

 

1

 

Drive

on

 

ramp

 

(optional)

 

Bubbled

 

film

 

1560*700*250mm

 

185

 

2

 

2.2

 

Storage

   

The

 

packs

 

must

 

be

 

kept

 

in

 

a

 

covered

 

and

 

protected

 

area

 

in

 

a

 

temperature

 

range

 

0f

 ‐

10

to

 

+40

.

 

They

 

must

 

not

 

be

 

exposed

 

to

 

direct

 

sunlight,

 

rain

 

or

 

water.

 

Stacking

 

the

 

packs

   

We

 

advise

 

against

 

stacking

 

because

 

the

 

packs

 

are

 

not

 

designed

 

for

 

this

 

type

 

of

 

storage.

 

The

 

narrow

 

base,

 

heavy

 

weight

 

and

 

large

 

size

 

of

 

the

 

packs

 

make

 

stacking

 

difficult

 

and

 

potentially

 

dangerous.

   

If

 

stacking

 

is

 

unavoidable,

 

use

 

all

 

appropriate

 

precautions:

   

never

 

stack

 

to

 

more

 

than

 

2

 

meters

 

in

 

height.

   

never

 

make

 

stacks

 

of

 

single

 

packs.

 

Always

 

stack

 

pairs

 

of

 

packs

 

in

 

a

 

cross

 

pattern

 

so

 

that

 

the

 

base

 

is

 

bigger

 

and

 

the

 

resulting

 

stack

 

is

 

more

 

stable.

 

Once

 

the

 

stack

 

is

 

complete,

 

restrain

 

it

 

using

 

straps,

 

ropes

 

or

 

other

 

suitable

 

methods.

 

A

 

maximum

 

of

 

two

 

packs

 

can

 

be

 

stacked

 

on

 

lorries,

 

in

 

containers,

 

and

 

in

 

railway

 

wagons,

 

on

 

condition

 

that

 

the

 

packs

 

are

 

strapped

 

together

 

and

 

restrained

 

to

 

stop

 

them

 

falling.

   

2.3

 

Lifting

 

and

 

handling

   

The

 

packs

 

can

 

be

 

lifted

 

and

 

transported

 

only

 

by

 

using

 

lift

 

trucks.

 

The

 

center

 

of

 

gravity

 

and

 

lashing

 

points

 

are

 

marked

 

on

 

the

 

packaging.

 

Never

 

attempt

 

to

 

hoist

 

or

 

transport

 

the

 

unit

 

using

 

lifting

 

slings.

   

 

 

 

 

 

Opening

 

the

 

packs

 

When

 

the

 

lift

 

is

 

delivered

 

make

 

sure

 

that

 

it

 

has

 

not

 

been

 

damaged

 

during

 

transportation

 

and

 

that

 

all

 

the

 

parts

 

specified

 

on

 

the

 

packing

 

list

 

are

 

present.

   

Packs

 

must

 

be

 

opened

 

adopting

 

all

 

the

 

precautions

 

required

 

to

 

avoid

 

injury

 

to

 

persons

 

(keep

 

at

 

a

 

safe

 

distance

 

when

 

cutting

 

the

 

straps)

 

or

 

damage

 

to

 

parts

 

of

 

the

 

machine

 

(be

 

careful

 

that

 

no

 

parts

 

are

 

dropped

 

while

 

you

 

are

 

opening

 

the

 

packing)

 

Take

 

special

 

care

 

with

 

the

 

hydraulic

 

power

 

unit,

 

the

 

control

 

panel

 

and

 

the

 

platform

 

cylinder.

   

 

Summary of Contents for EE-6605B.PD

Page 1: ...issor lift heavy duty Electrical Leveling Lifting Capacity 5500KG Installation Operation and Parts Manual Please read this entire manual carefully and completely before installation or operation of th...

Page 2: ...and are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Page 3: ...descriptions 9 3 2 Construction of the lift 9 3 3 Dimensions 10 3 4 Technical data 10 INSTALLATION INSTRUCTIONS 11 4 1 Preparations before installation 11 4 2 Installation attentions 12 4 3 General in...

Page 4: ...r qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the condition of the components and equipm...

Page 5: ...fety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 D...

Page 6: ...clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detac...

Page 7: ...rushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety meas...

Page 8: ...e all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting...

Page 9: ...rise accordingly The mechanical locking unit ensures no slipping in case of hydraulic failire Besides designs like 24V working voltage of control unit and limit switch low height alarming buzzer anti...

Page 10: ...Technical data Rated capacity 5000KG Full raised height 1750mm Full lowered height 240mm Full raised time with rated load about 55s Full lowered time with rated load about 55s Pneumatic working press...

Page 11: ...e at least 2 5mm2 wire core for 3Ph power and 4 0mm2 wire core for 1Ph power Construction of the foundation following consultation with the manufacturer s customer service or an authorized service age...

Page 12: ...of the lifting platforms Remove the carton and packing films wrapped on the platform Attention 1 Take off oil hose protectors when cut off the packing strips Attention 2 Avoid scratching the painting...

Page 13: ...running speed of the lift is mainly decided by the viscosity of the hydraulic oil we suggest using NO 46 hydraulic oil when average temperature of the location is above 18 degree Celsius and using NO...

Page 14: ...load 14 If expansion bolts nuts or circlips are well secured 15 If max lifting height is 1750mm 16 If safety advices name plate and logos are clear OPERATION INSTRUCTIONS 5 1 Precautions 5 1 1 Check a...

Page 15: ...WN I button Control the lowering movement SB3 DOWN II button Control the lowering movement for safety SB4 Safety lock button Engage the mechanical safety lock SB Emergency stop Cut operation power in...

Page 16: ...he operation manual before operation 2 Drive and park the vehicle midway between two platforms 3 Turn the selection switch on the control panel to Main lift and push the UP button to rasie the lifting...

Page 17: ...3 Turn the selection switch to PD 4 Using either the inspection torch or the key fob Pressing and holding the left button will operate the nearside PD plate rotation of steering from extent to extent...

Page 18: ...se or jammed Clean or adjust it The gear pump is damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or a...

Page 19: ...and disengage simultaneously by pushing control buttons Every day 8 Lifting platform Check the synchronization of both lifting platforms Ensure both platforms ascend and descend synchronously Every d...

Page 20: ...l always keep a good working condition and its service life could be extended Annex 1 Floor plan C20 25 concrete base with strength more than 3000psi tolerance of flatness less than 5mm and minimum th...

Page 21: ...Installation Operation and Parts Manual EE 6605B PD 21 Floor plan for surface installation...

Page 22: ...Installation Operation and Parts Manual EE 6605B PD 22 Annex 2 Electrical shcemes and parts list...

Page 23: ...Installation Operation and Parts Manual EE 6605B PD 23...

Page 24: ...Installation Operation and Parts Manual EE 6605B PD 24...

Page 25: ...402010 Emergency stop NBP2 BS542 40 1 320503002 Ground terminals 4 1 320505011 Retaining chip LT 2 5 2 QF 320801001 Circuit breaker DZ47 63C16 3P 1 QF1 320803003 Circuit breaker DZ47 63C3 1P 1 QF2 320...

Page 26: ...ydraulic shcemes and parts list 1 oil tank 11 flow control valve 2 oil sucking filter 12 tank cover 3 gear pump 13 leveling valve 4 coupling 14 cylinder hydraulic block 5 motor 15 solenoid valve 6 hyd...

Page 27: ...7 615031003 PD Oil cylinder GEG PD A1 B6 4 8 615026006 Secondary oil cylinder 6605B A4 B2 1 9 624001095 Secondary oil cylinder L 2000mm 1 10 410260630 Hydraulic block 6605B A3 B5 55 40 38 2 11 410260...

Page 28: ...201103001 Hex flange screw M5 25 4 4 202109064 Hex socket cylinder head screw M6 30 4 5 207103019 Composite washer M14 6 6 310101028 Shifting connector G1 4 M14x1 5 4 7 320204016 Aluminum motor 380V...

Page 29: ...C 1 21 330404001 Coupling YL A 1 Seal rings POS Code Name Specfication Qty Remark 1 207103009 Composite piston seal ring KGD120 95 22 4 6 35 1 Main cylinder 2 207102013 Y seal ring SD48 58 7 1 Main cy...

Page 30: ...4 M12 1 6 310401001 Pneumatic directional valve 3V210 08DC24V 1 7 310103006 Three way pneumatic connector KLE 8 1 8 310501005 Pneumatic cylinder CQ2B32 30 2 9 310201003 Silencer SLM01 R1 8 M8 2 Annex...

Page 31: ...8 20 202109053 Hex socket post head bolt M12X35 20 21 204104001 Washer 8X 40X2 5 4 22 202110004 Hex head full swivel bolt M8X12 4 23 201102011 Outside hex bolt M8X15 14 24 204101005 Washer 8 12 25 614...

Page 32: ...29 Cross round headed bolt M6X12 10 56 612026006 Shaft of bracket A 6605 A12 4 57 410260151B Block of padding plate 6605 A6 B1 C3 2 58 614026013 Bracket B welding 6605 A6 B2 C1 2 59 420260030B Base pl...

Page 33: ...8 84 410260033 Plate D of limit switch 6605 A7 B5 1 85 410260023 Plate C of limit switch 6605 A7 B4 1 86 202101002 Cross round headed bolt M3X15 4 87 320302002 Limit switch PL 05N 2 88 614026022 Conne...

Page 34: ...15_GB818 2 13 202111007 Hex socket flat head screw M8X20_GB70_3 8 14 203103006 Hex thin nut M8_GB6172 8 15 614031222 PD side baffle plate GEG PD A1 B7 1 16 410210011 Right angle connector 6603B A9 B4...

Page 35: ...EG PD A1 B6 2 11 614031222 PD side baffle plate GEG PD A1 B7 1 12 410310361 Holder of limit switch GEG PD A1 B8 1 13 540103072 PD name plate GEG PD A1 B9 1 14 410310191 PD cylinder sheath GEG PD A1 B1...

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