EAE EE62C-35T-E, Installation, Operation, And Parts Manual

Page 1: ...wo Post Lift Electrical Release Lifting Capacity 3500KG 4200KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before installation or ope...

Page 2: ...and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution EAE reserves the right or initiates criminal p...

Page 3: ...ling 8 PRODUCTS DESCRIPTIONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Technical data 9 3 4 Dimensions 10 3 5 Safety devices descriptions 12 INSTALLATION INSTRUCTIONS 13 4 1 Prep...

Page 4: ...ecial responsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functi...

Page 5: ...y 1 3 10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components ar...

Page 6: ...ls are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if...

Page 7: ...of injury danger of crushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off or tipping up Safety mea...

Page 8: ...unavoidable use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and...

Page 9: ...il cylinders and pushes upwards its piston The cylinder piston drives to raise the carriage and swing arms It is equipped with mechanical safety locking unit which ensures no risks of slipping off in...

Page 10: ...Installation Operation and Parts Manual EE62C 35T E EE62C 42T E 10 3 4 Dimensions Four pieces of two stage arm...

Page 11: ...Installation Operation and Parts Manual EE62C 35T E EE62C 42T E 11 Four pieces of three stage arm Two pieces of three stage arm and two pieces of two stage arm...

Page 12: ...cal safety locking unit Catch the carriages in case of hydraulic failure 3 Limit switch Stop rising movement at maximum safety height 4 Arm locking unit Ensure the lifting arms are locked and avoid be...

Page 13: ...peration instructions Before doing electrical connection make sure the lift is electrically adapt to the local power supply Foundations preparations see Annex 1 floor plan To ensure stability and safe...

Page 14: ...s or suspend one of the posts by a crane and then remove the bolts from the packing frame Attention Please pay special attention not to let the post fall down for it may cause casualty or bring damage...

Page 15: ...ace to each other and the distance between the posts equals to the length of the base plate Use proper means to erect the post 2 Use suitable means to raise the lifting carriage to the first latching...

Page 16: ...0mm 105mm 240mm 55mm Step 8 Install the mechanical locking unit Fix four safety locking plates and electromagnets with two of them on each post A Nut B Expansion anchoring bolt C Equalizing plate 1 Or...

Page 17: ...the cable being fixed adjust and make the cables at both sides be with the same tightness This could be judged by the sound caused by mechanical safety locking system during lifting process 4 Grease w...

Page 18: ...to the hydraulic line Ensure the connectors are screwed tight against leakage Step 11 Install the electrical system Refer to electrical connection diagram before making the connection Attention electr...

Page 19: ...t Connect the wire of limit switch with the terminals reserved in the control box 3 Connect the limit switch fixed at the cross beam 4 Connect quick connectors between electromagnets 1 Cross socket fl...

Page 20: ...N T FILL THE TANK COMPLETELY FULL Lift must be fully lowered before changing or adding hydraulic oil Prepare 10 liters of anti abrasion hydraulic oil The level of oil shall reach the tippets volume ma...

Page 21: ...Check if mechanical locks can be well engaged or released in the running process Adjust by screwing the screw as showed in the following drawing in case the locks do not work well Check the synchroni...

Page 22: ...robust and synchronized when running with rated load 7 If the control button works as hold to run 8 If limit switches work well 9 If grounding wire is connected 10 If rising and lowering smoothly 11...

Page 23: ...moving or installing heavy components Do not climb onto the load or load carrying device when they are raised 5 2 Operation instructions To avoid personal injury and or property damage permit only tr...

Page 24: ...earance off the ground and check again the stability 6 Raise the vehicle to the height excepted push the Safety Lock button to engage the mechanical safety locking unit Check again the stability and t...

Page 25: ...jammed Clean or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustme...

Page 26: ...osition Add grease in case necessary Every day 2 Rubber contact pads Inspect the pads and clean off any objects that may cause sliding or damage Every day 3 Cylinder and oil hose connectors Inspect to...

Page 27: ...thium based grease Check if the circlip is in its original position Every 3 months 14 Expansion bolts Check with torque spanner For M18 bolt the torque is no less than 80N m Every 3 months Whole Lift...

Page 28: ...arance of at least 1 meter between the lifting platform and fixed elements e g wall in all lifting positions There must be sufficient space for driving vehicles on and off C25 concrete foundation with...

Page 29: ...Operation and Parts Manual EE62C 35T E EE62C 42T E 29 Annex 2 Electrical diagrams and parts list Note For the specific requirements on voltage the actual voltage of your lift may differ with the follo...

Page 30: ...Installation Operation and Parts Manual EE62C 35T E EE62C 42T E 30...

Page 31: ...Installation Operation and Parts Manual EE62C 35T E EE62C 42T E 31 SQ1 Limit switch for roof protection SQ2 Limit switch for maximum height YA1 YA4 Electromagnet YV Solenoid valve for descending...

Page 32: ...F 320801003 Circuit breaker 1 QF1 320803003 Circuit breaker 1 QF2 320803006 Circuit breaker 1 KM 320901011 AC contactor 1 SQ1 320301002 Limit switch 1 SQ2 320301011 Limit switch 1 YA1 YA2 YA3 YA4 3303...

Page 33: ...Hydraulic diagrams and parts list 1 oil tank 2 oil sucking filter 3 gear pump 4 coupling 5 motor 6 hydraulic block 7 cushion valve 8 overflow valve 9 single way valve 10 solenoid valve for descending...

Page 34: ...hose 8 L 320mm 1 5 615006003 Three way connector 6214E A4 B4 1 6 624002003B Rubber oil hose L 8435 1 7 624002004B Rubber oil hose L 2265 1 8 615015003 Composite connector 6255E A7 B7 2 9 615017013 Oil...

Page 35: ...62C 35T E EE62C 42T E 35 Pos Code Descriptions Specification Qty 1 320201001 AC motor 220V 2 2KW 1PH 50HZ 2P 1 320201002 AC motor 230V 2 2KW 1PH 50HZ 2P 1 320201003 AC motor 240V 2 2KW 1PH 50HZ 2P 1 3...

Page 36: ...00 Bolt M6 50 NLJLD 4 11 207101098 O ring 109 5 3 1 12 330201025 Gear pump 2 5cc r CBKA F2 5F 4 13 204101005 Washer M8 4 14 204201013 Spring washer M8 2 15 202109072 Hex socket cylinder head screw wit...

Page 37: ...4 Mechanically exploded drawings and parts list Pos CODE Description Specification Qty 1 615001061 Steel cable 62C A6 L 10900 10mm 2 2 615001061 Steel cable 62C A6 L 10900 10mm 2 3 203101009 Hex nut M...

Page 38: ...for cylinder fixation 6264 A24 B1 2 4 203103005 Hex locking nut M6 2 5 202109024 Hex head full swivel screw M6 35 2 6 615006003 Three way connector 6214E A4 B4 1 7 624008046 Oil hose L 320 1 8 Power u...

Page 39: ...Installation Operation and Parts Manual EE62C 35T E EE62C 42T E 39 Pos CODE Description Specification Qty 1 614006005B Crossbeam in 6214E A21 B1 1 2 410060013 Top protective bar 6214E A21 B5 1...

Page 40: ...support bracket 6214E A22 B1 2 20 205101007 Bearing 2512 4 21 410044260 Pulley 62B A1 B2 4 22 410060031B Shaft for the upside pulley 6214E A22 B2 2 23 410060023 Right support bracket 6214E A22 B3 2 24...

Page 41: ...E A11 4 49 204301013 Circlip M38 4 50 614004008C Short arm 6254E A08 B01 2 51 614004010C Short tensile arm 6254E A08 B02 2 52 614004030B Fender for the short arm 6254E A8 B5 2 53 410901074 Semi Teeth...

Page 42: ...2 202109040 Hex socket cylinder head screw M10 16 4 13 420010020B Protection rubber pad 6254E A2 B6 2 14 614004898 Carriage 62C A3 B1 2 15 410047111 Retain plate for sliders 62B A3 B2 8 16 204101006 F...

Page 43: ...ex socket cylinder head screw M10 15 2 05 202110004 Hex socket button head screw M8 12 2 06 420040250 Round lifting pad 6254E A7 B4 C4 1 07 615004003D Lifting tray assembly 6254E A7 B4 1 08 614004028B...

Page 44: ...040111 Release shaft 6254E A25 B1 C7 D1 1 10 612004005 Lifting tray holder 6254E A25 B1 C5 1 11 615004003D Lifting tray 6254E A7 B4 1 12 420040050B Round rubber lifting pad 6254E A7 B4 C4 1 13 2021110...