3-1.TOOLS FOR ASSEMBLY (YOUR SAW
WAS ASSEMBLED AT THE FACTORY)
You will need these tools to assemble your chain saw:
1. Combination wrench-screwdriver (contained in your
user’s kit or in lid of carry case).
2. Heavy duty work gloves (user supplied).
3-2.ASSEMBLY REQUIREMENTS
Your new chain saw will require adjustment of chain, filling
the fuel tank with correct fuel mixture and filling the oil tank
with lubricating oil before the unit is ready for operation.
WARNING
DO NOT start saw engine until unit is properly prepared.
Read the entire user manual before attempting to operate
your unit. Pay particular attention to all safety precautions.
Your user manual is both a reference guide and handbook
provided to furnish you with general information to assem-
ble, operate and maintain your saw.
3-3.GUIDE BAR / SAW CHAIN / CLUTCH
COVER REMOVAL AND INSTALLATION
WARNING
Always wear protective gloves when handling chain.
TO INSTALL GUIDE BAR:
CAUTION
To ensure the bar and chain receive oil, ONLY USE THE
ORIGINAL STYLE BAR with the oil passage hole (A) as
illustrated above (Figure 3-3A).
1. Make sure the CHAIN BRAKE
®
lever is pulled back into
the DISENGAGED position (Figure 3-3B)
2. Remove the bar retaining nut (B1) and the screw (B2)
at rear of clutch cover (C). Remove clutch cover (C) by
pulling straight out, some force may be required.
(Figure 3-3C)
3. Raise tip of bar so that it disengages from adjusting
tang.
4. Carefully disengage chain from bar and remove.
5. Remove bar from saw by lifting it off of bar bolt.
6. Using a screwdriver or the wrench supplied in the
user’s kit or in the upper half of the carrying case. Turn
the adjustment screw (D) COUNTERCLOCKWISE until
the TANG (E) (projecting prong) is to the end of its trav-
el (Figure 3-3D).
7. Place the slotted end of the guide bar over the bar bolt
(F). Slide guide bar behind clutch drum (G) until the
guide bar stops (Figure 3-3E).
THE PUSH (PINCH-KICKBACK) AND PULL
REACTIONS
(Figure 2-4B)
A = Pull
B = Solid objects
C = Push
KICKBACK may occur when the NOSE or TIP of the guide
bar touches an object, or when wood closes in and pinch-
es the saw chain in the cut.
Tip contact in some cases may cause a lightning-fast
reverse reaction, kicking the guide bar up and back toward
the operator.
PINCHING the saw chain along the BOTTOM of the guide
bar may PULL the saw forward away from the operator.
PINCHING the saw chain along the TOP of the guide bar
may PUSH the guide bar rapidly back toward the operator.
Any of these reactions may cause you to lose control of the
saw, which could result in serious personal injury.
2-5. KICKBACK SAFETY LABELS
Your McCulloch Chain Saw is provided with a safety label
located on the chain brake lever. This label, along with the
safety instructions on these pages, should be carefully read
before attempting to operate this unit.
HOW TO READ SYMBOLS AND COLORS:
WARNING
Used to warn that an unsafe procedure should not be per-
formed.
RECOMMENDED
Recommended cutting procedures.
WARNING
(Figure 2-5A)
1.
Worst-case computed kickback angle.
2.
Avoid bar nose contact.
3.
Beware of kickback.
4.
Do not attempt to hold saw with one hand.
RECOMMENDED
5.
Hold saw properly with both hands.
GREEN
RED
2-4B
A
C
B
B
6
7
The engine exhaust from this product contains chemi-
cals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
WARNING
Max. CKA 45
9052-MD0905
1 2 3 4 5
2-5A
2-6. INTERNATIONAL SYMBOLS
Wear head, eye and hearing protection.
Wear gloves to protect your hands.
Wear safety boots to protect against electric shock.
Read User Manual.
Use of these personal safety items is
highly recommended to reduce the risk
of accidental injury.
2 - SAFETY PRECAUTIONS
3 - ASSEMBLY INSTRUCTIONS
A
3-3A
3-3B
3-3C
C
3-3D
D
E
B2
B1
3-3E
G
F
