Eagle Pro EPB Series, Instruction Manual

Page 1: ...Form No E09005 Rev A 09 18 2015 INSTRUCTION MANUAL EPB SERIES HYDRAULIC PUMPS Models EPB 17xx EPB 50xx EPB 100xx...

Page 2: ...inspect hydraulic pump before using If any damage is found discontinue use and contact your closest authorized EAGLE PRO Service Center To avoid personal injury do not modify or weld hydraulic equipme...

Page 3: ...ds The damaged coupler s or damaged port threads may cause equipment failure and possible personal injury Install couplers in a clean environment Always prevent dirt or other debris from entering into...

Page 4: ...L SWITCH if applicable F CONTROL VALVE G PRESSURE GAUGE H RESERVOIR OIL PLUG 2 2 Filling The Oil Reservoir For shipping safety the pump has been shipped without hydraulic oil in the reservoir Remove t...

Page 5: ...ctions if only one layer of the tape is used Apply tape carefully two threads back to prevent the tape from being pinched by the coupler and broken off inside the fitting Any loose pieces of tape coul...

Page 6: ...pressure causing personal injury 3 1 ASSEMBLING THE SYSTEM The EAGLE PRO EPB electric pumps are shipped with a shipping plug in the 3 8 NPT oil outlet port s Remove this plug using an 8mm hex head wr...

Page 7: ...the pump using the ON OFF toggle switch D above Pendant Control Switch Electric Solenoid Valve Operation Hand Wheel EV 4x Valve 2 Button Pendant Advance CLOSE Turn Handle to A 1 ADVANCE Button A Retr...

Page 8: ...s or more frequently if used in dirty environments In general hydraulic fluid should be a light yellow and transparent liquid If hydraulic fluid appears dark or cloudy replace the fluid If the electri...

Page 9: ...and reservoir magnet with a mild cleaning agent and wipe dry Ensure that any small pieces of paper towel or rag are removed from the reservoir STEP 7 Unscrew the oil filter by hand from the pump body...

Page 10: ...select higher capacity cylinder 2 Flow to cylinder blocked 2 Ensure couplers are properly connected 1 Cylinder return spring is damaged 1 Contact your local Authorized Eagle Pro Service Center 2 Valv...

Page 11: ...EAGLE PRO INDUSTRIAL TOOLS INC 11 FORM NO E09005 REV A 06 ELECTRIC PUMP PARTS BREAKDOWNS 6 1 EPB 171A...

Page 12: ...2B 1 Motor Gasket 1 25 11004 Bolt M6 20 2 8 11033 Bolt M6 16 1 26 ELYX0500A Oil Reservoir 1 9 QY2 13 Copper washer 10 27 EPB 3B5P5A 2 Reservoir Gasket 1 10 13082 Bolt M6 16 5 28 EPB 3B5P5A 3 Oil Retur...

Page 13: ...EAGLE PRO INDUSTRIAL TOOLS INC 13 FORM NO E09005 REV A 6 2 EPB 175A...

Page 14: ...5 12 2 7 EPB 3B1P2B 1 Motor Gasket 1 25 11004 Bolt M6 20 2 8 11033 Bolt M6 16 1 26 ELYX0500A Oil Reservoir 1 9 QY2 13 Copper washer 10 27 EPB 3B5P5A 2 Reservoir Gasket 1 10 13082 Bolt M6 16 5 28 EPB 3...

Page 15: ...EAGLE PRO INDUSTRIAL TOOLS INC 15 FORM NO E09005 REV A 6 3 EPB 1710A...

Page 16: ...Gasket 1 25 11004 Bolt M6 20 2 8 11033 Bolt M6 16 1 26 ELYX0500A Oil Reservoir 1 9 QY2 13 Copper washer 10 27 EPB 3B5P5A 2 Reservoir Gasket 1 10 13082 Bolt M6 16 5 28 EPB 3B5P5A 3 Oil Return Tube 1 11...

Page 17: ...EAGLE PRO INDUSTRIAL TOOLS INC 17 FORM NO E09005 REV A 6 4 EPB 502SA...

Page 18: ...ket 1 25 12015 Bolt M5 12 2 8 11033 Bolt M6 16 2 26 11004 Bolt M6 20 2 9 QY2 13 Copper washer 12 27 ELYX0750A Oil Reservoir 1 10 13082 Bolt M6 16 6 28 EPB 8B5P8A 2 Reservoir Gasket 1 11 EPA21621 3 1 A...

Page 19: ...EAGLE PRO INDUSTRIAL TOOLS INC 19 FORM NO E09005 REV A 6 5 EPB 504SA...

Page 20: ...ket 1 25 12015 Bolt M5 12 2 8 11033 Bolt M6 16 2 26 11004 Bolt M6 20 2 9 QY2 13 Copper washer 12 27 ELYX0750A Oil Reservoir 1 10 13082 Bolt M6 16 6 28 EPB 8B5P8A 2 Reservoir Gasket 1 11 EPA21621 3 1 A...

Page 21: ...EAGLE PRO INDUSTRIAL TOOLS INC 21 FORM NO E09005 REV A 6 6 EPB 505A...

Page 22: ...et 1 25 12015 Bolt M5 12 2 8 11033 Bolt M6 16 2 26 11004 Bolt M6 20 2 9 QY2 13 Copper washer 12 27 ELYX0750A Oil Reservoir 1 10 13082 Bolt M6 16 6 28 EPB 8B5P8A 2 Reservoir gasket 1 11 EPA21621 3 1 Ai...

Page 23: ...EAGLE PRO INDUSTRIAL TOOLS INC 23 FORM NO E09005 REV A 6 7 EPB 508A...

Page 24: ...et 1 25 12015 Bolt M5 12 2 8 11033 Bolt M6 16 2 26 11004 Bolt M6 20 2 9 QY2 13 Copper washer 12 27 ELYX0750A Oil Reservoir 1 10 13082 Bolt M6 16 6 28 EPB 8B5P8A 2 Reservoir gasket 1 11 EPA21621 3 1 Ai...

Page 25: ...EAGLE PRO INDUSTRIAL TOOLS INC 25 FORM NO E09005 REV A 6 8 EPB 1005C...

Page 26: ...1 9 2 7 EPB 20B5M20C 1 Top Plate 1 24 21073 Gasket 12 9 1 4 2 8 13082 Bolt M6 16 14 25 EPB 3B5P5A 4 Fitting 1 9 QY2 13 Copper washer 14 26 EPB 20B5M20C 3 Washer 11 5 7 2 1 10 L120 Handle 2 27 EPB 3B5...

Page 27: ...EAGLE PRO INDUSTRIAL TOOLS INC 27 FORM NO E09005 REV A 6 9 EPB 1008C...

Page 28: ...1 9 2 7 EPB 20B5M20C 1 Top Plate 1 24 21073 Gasket 12 9 1 4 2 8 13082 Bolt M6 16 14 25 EPB 3B5P5A 4 Fitting 1 9 QY2 13 Copper washer 14 26 EPB 20B5M20C 3 Washer 11 5 7 2 1 10 L120 Handle 2 27 EPB 3B5...

Page 29: ...EAGLE PRO INDUSTRIAL TOOLS INC 29 FORM NO E09005 REV A 07 PUMP HEAD BREAKDOWNS 7 1 EGYB03 Pump Head...

Page 30: ...2006 Bolt M4 20 8 18 42996 O ring 1 6 TWP 2AF 2 1 1 Connector Block 2 19 TWP 2AF 2 6 Connector Block 1 7 42995 O ring 2 20 XHC02 00 Low Pressure Release Valve 1 8 24001 O ring 2 21 41008 Steel Ball 1...

Page 31: ...EAGLE PRO INDUSTRIAL TOOLS INC 31 FORM NO E09005 REV A 7 2 EGYB08 Pump Head...

Page 32: ...996 O ring 1 6 TWP 2AF 2 1 1 Connector Block 2 19 TWP 2AF 2 6 Connector Block 1 7 42995 O ring 2 20 TWP02XH 00 Low Pressure Release Valve 1 8 24001 O ring 2 21 41008 Steel Ball 1 9 MPE6 Piston Pump 2...

Page 33: ...EAGLE PRO INDUSTRIAL TOOLS INC 33 FORM NO E09005 REV A 7 3 EGYB20 Pump Head...

Page 34: ...Bushing 1 14 13114 Threaded Cap 11 4 13236 Snap Ring 1 15 EV72 Check Valve 1 5 61907 2Z Grooved Ball Bearing 1 16 EGYB20 4 Connector Block 1 6 13240 Snap Ring 2 17 41008 Steel Ball 1 7 EGYB20 1 Piston...

Page 35: ...EAGLE PRO INDUSTRIAL TOOLS INC 35 FORM NO E09005 REV A 7 4 EPB 3B10P5A 1 Pump Head...

Page 36: ...2 24 EF3 1A Low Pressure safety valve 1 8 24284 O ring 12 5 1 8 2 25 EPB 3B10P2A 1 2 Release Valve 1 9 MPE5 Piston Pump 2 26 11008 Bolt M6x40 4 10 4205 Grooved Ball Bearing 1 27 EF3 2 High Pressure s...

Page 37: ...EAC402 5 Control Knob 1 10 42972 O ring 1 3 EV42H3 2 Valve Base 1 11 EV43M4E 6 End Cap 1 4 EV23 07 O ring 1 12 EV43M4E 1 Gasket 1 5 EV42H3A 2 Valve Pin 1 13 13114 Threaded Cap 2 6 21020 Gasket 1 14 1...

Page 38: ...EG 2510 Pressure Gauge 1 6 EV43M4E 6 Cap 1 2 13010 Bolt M8 60 4 7 EV43M4E 1 Gasket 1 3 EV61H2C 1 Valve Block 1 8 EPB 3B5P5A 3 Oil Return Tube 1 4 24220 O ring 6 8 1 9 1 9 13102 Threaded Cap 1 5 42972...

Page 39: ...ll 1 17 EV43M4E 1 Gasket 1 5 13354 Pin 1 18 EV43M4E 2 Valve Block 1 6 EVM4 06 Spring 1 19 11034 Threaded Cap 1 7 EV43M4E 4 Valve Cover 1 20 EVM4 02 Block 1 8 EVM4 02 Pin 3 21 EVM4 04 Transfer valve 1...

Page 40: ...EV43M4E 1 Gasket 1 5 13354 Pin 1 18 EV43M3A 1 Valve Block 1 6 EVM4 06 Spring 1 19 11034 Threaded Cap 1 7 EV43M4E 4 Valve Cover 1 20 13114 Block 1 8 EVM4 02 Pin 3 21 EVM4 02 Transfer Valve 1 9 21071 Ga...

Page 41: ...2 1 G24 Solenoid Valve 1 7 42972 O ring 1 2 13320 Pin 1 8 EV43M4E 6 End Cap 1 3 DX01 00 Check Valve 1 9 EV43M4E 1 Gasket 1 4 13010 Bolt M8 60 4 10 13114 Threaded Cap 1 5 EV52H2B 1 Valve Block 1 11 110...

Page 42: ...escription QTY 1 GZ4 1R G24 Solenoid Valve 1 6 42972 O ring 1 2 13114 Threaded Cap 2 7 EV43M4E 6 End Cap 1 3 13010 Bolt M8 60 4 8 EV43M4E 1 Gasket 1 4 EV52H4B 1 Valve Block 1 9 11034 Threaded Cap 1 5...

Page 43: ...EAGLE PRO INDUSTRIAL TOOLS INC 43 FORM NO E09005 REV A 09 ELECTRIC PUMP WIRING DIAGRAMS 9 1 Manual Valve 115V 1Ph Electric Pumps...

Page 44: ...EAGLE PRO INDUSTRIAL TOOLS INC 44 FORM NO E09005 REV A 9 2 Electric Solenoid Valve 115V 1Ph Electric Pumps...

Page 45: ...EAGLE PRO INDUSTRIAL TOOLS INC 45 FORM NO E09005 REV A 9 3 Manual Valve 230V 3Ph Electric Pumps...

Page 46: ...80 Washer 2 2 41080 Washer 8 11 HCC 2XQ00BB384 Contactor 1 3 41075 Bolt M4 6 10 12 DQH01 1 Electrical Box Base 1 4 EDKG01 4 Switch Guard 1 13 12018 Bolt M5 30 4 5 KND102 Switch 1 14 DQH04 2 Motor Spac...

Page 47: ...Washer 8 11 HCC 2XQ02BB384 Contactor 1 3 41075 Bolt M4 6 10 12 DQH01 1 Electrical Box Base 1 4 EDKG01 4 Switch Guard 1 13 DQH04 1 Motor Spacer 1 5 KND102 Switch 1 14 M20 1 5 Cable Gland 1 6 12005 Bol...

Page 48: ...HCC 2XQ00BB384 Contactor 1 3 41075 Bolt M4 6 10 13 DQH01 1 Electrical Box Base 1 4 EDKG01 4 Switch Guard 1 14 DQH04 1 Motor Spacer 1 5 KND102 Switch 1 15 M20 1 5 Cable Gland 1 6 12005 Bolt M4 16 3 16...

Page 49: ...HCC 2XQ00BB384 Contactor 1 3 41075 Bolt M4 6 10 13 DQH01 1 Electrical Box Base 1 4 EDKG01 4 Switch Guard 1 14 DQH04 1 Motor Spacer 1 5 KND102 Switch 1 15 M20 1 5 Cable Gland 1 6 12005 Bolt M4 16 3 16...

Page 50: ...al Control Box for EPB 100x Series NO Part No Description QTY NO Part No Description QTY 1 14033 Bolt M4 10 6 4 41080 Washer 8 2 KAO 5 Waterproof Switch 1 5 41075 Bolt M4 6 4 3 EDKG02 01 Electrical Bo...