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QA014 REV06 08.04.12
BATTERY CHARGING AND MAINTENANCE QUICK GUIDE
Eagle Tugs Battery Charging and Maintenance Quick Guide
This document provides guidelines for charging, discharging, and maintaining the Deka D-series industrial traction
battery used in the Eagle eTT and MTT tow tractors. These instructions assume the most common options package
and may differ from your truck.
This recommended battery maintenance procedure is not intended to replace the battery manufacturer’s recommen-‐‑
dations and procedures. Where a conflict may exist between this document and the battery manufacturer’s recom-‐‑
mendations and procedures, the battery manufacturer’s requirements shall be followed.
Charging Procedures for Opportunity Charge Batteries:
1) Charging the battery is as simple as plugging the charger cord into the quick charge port on the side of the truck.
For an opportunity charge or a full charge, nothing else is required. The charger will display the charge process
and the “Charge Complete” LED on the charger will illuminate when the charge cycle has been completed. For
a general idea of charge times, please see the Estimated Charge Times table on the second page of this Guide.
2) The battery may be opportunity charged as required on a daily basis. To stop the charge process, disconnect the
charger from the truck, or press the stop button on the charger.
3)
In order to complete a full charge, leave the charger connected until the “Charge Complete” LED on the charger
illuminates. Note: The charger is programmed to only charge the battery higher than 80% once per day so to not
cause damage to the battery.
4)
The battery must be “equalize” charged once per week, or every 80 hours of use. The charger will automatically
schedule an equalization charge if it has been 10 days since the last equalization. The charger will blink the
“Equalize” LED to let you know that it will perform an equalization charge at the end of the current charge cy-‐‑
cle. To manually perform an equalization charge, press the “Equalize” button during charging. The LED will
begin blinking to confirm that an equalization has been scheduled. Note: An Equalization charge should not be
performed more than 1 time per week so to not cause damage to the battery.
5) Add water to the battery weekly as part of the equalization charge process. Add water while on charge during
degassing (the equalization portion of the charge), or as soon as possible after the charge cycle. The filling sys-
tem should only be connected long enough for the cells to fill (usually 1 to 3 minutes). When the flow indicator
stops spinning, or nearly stops, the cells are full and the quick-disconnect coupler should be disconnected.
CAUTION: The plugs continue to drop a very small amount of water even when the floats are up and overfill-
ing could result if the supply line is left connected.
M
AINTENANCE
Warning: Never water a cold battery. Only water a battery during the degassing process of an
equalization charge, or immediately after an equalization charge. Watering a cold battery will
result in overflowing of battery acid which will reduce battery life and damage the truck and/or
battery.
Summary of Contents for MTT 2012 Series
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Page 12: ...12 QA014 REV06 08 04 12 FRONT AXLE INSTALL AXLES 1 2 3 4 5...
Page 20: ...20 QA014 REV06 08 04 12 AXLES REAR AXLE INSTALL AXLES 1 2 3 4 5 6 7...
Page 22: ...22 QA014 REV06 08 04 12 REAR RH REDUCTION UNIT AXLES...
Page 24: ...24 QA014 REV06 08 04 12 AXLES REAR DIFFERENTIAL AND BRAKES...
Page 26: ...26 QA014 REV06 08 04 12 REAR LH REDUCTION UNIT AXLES...
Page 28: ...28 QA014 REV06 08 04 12 REAR HALFSHAFT AND PHONIC WHEEL AXLES...
Page 29: ...29 QA014 REV06 08 04 12 AXLES REAR HALFSHAFT AND PHONIC WHEEL...
Page 30: ...30 QA014 REV06 08 04 12 REAR HAND BRAKE LEVER AND SENSOR AXLES...
Page 32: ...32 QA014 REV06 08 04 12 PARKING BRAKE CABLE ASSEMBLY PARKING BRAKE 1 2 3 4 5 6 7 8...
Page 34: ...34 QA014 REV06 08 04 12 PARKING BRAKE HANDLE ASSEMBLY PARKING BRAKE 1 2 3 4 5 6 7 8 5 9...
Page 38: ...38 QA014 REV06 08 04 12 HYDRAULIC PUMP INSTALL HYDRAULIC SYSTEM 1 2 3 4 5...
Page 44: ...44 QA014 REV06 08 04 12 HYDRAULIC ASSIST WITH SINGLE BRAKE SYSTEM SCHEMATIC HYDRAULIC SYSTEM...
Page 45: ...45 QA014 REV06 08 04 12 HYDRAULIC SYSTEM HYDRAULIC ASSIST WITH SINGLE BRAKE SYSTEM SCHEMATIC...
Page 50: ...50 QA014 REV06 08 04 12 HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC HYDRAULIC SYSTEM...
Page 51: ...51 QA014 REV06 08 04 12 HYDRAULIC SYSTEM HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC...
Page 62: ...62 QA014 REV06 08 04 12 ELECTRICAL BUSS BARS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...
Page 64: ...64 QA014 REV06 08 04 12 ELECTRICAL This page was intentionally left blank...
Page 80: ...80 QA014 REV06 08 04 12 OTHER ASSEMBLY BODY PANELS 3 1 2 5 6 7 8 9 4 10...
Page 81: ...81 QA014 REV06 08 04 12 OTHER ASSEMBLY BODY PANELS...
Page 84: ...84 QA014 REV06 08 04 12 OTHER ASSEMBLY HEATER MODULE 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13...
Page 86: ...86 QA014 REV06 08 04 12 OTHER ASSEMBLY HEATER SCHEMATIC...
Page 90: ...90 QA014 REV06 08 04 12 FRONT HITCH TIE DOWN RING OPTIONS 1 2...
Page 92: ...92 QA014 REV06 08 04 12 OPTIONS 1 2 3 4 5 6 7 REAR HITCH SPOT LIGHT BUMPERS...
Page 94: ...94 QA014 REV06 08 04 12 OPTIONS CAB 18 3 5 23 16 8 7 30 29 16 4 20 31 21 13 6...
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Page 110: ...110 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE OIL CHANGE...
Page 111: ...111 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE OIL CHANGE...
Page 112: ...112 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE OIL CHANGE...
Page 113: ...113 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE GREASE IN ASSEMBLY...
Page 114: ...114 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE GREASE IN ASSEMBLY...
Page 115: ...115 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE ADHESIVES AND TORQUE SPECIFICATIONS...
Page 116: ...116 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE ADHESIVES AND TORQUE SPECIFICATIONS...
Page 117: ...117 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR GROUP DISASSEMBLY...
Page 118: ...118 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR GROUP DISASSEMBLY...
Page 119: ...119 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR GROUP ASSEMBLY...
Page 120: ...120 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...
Page 121: ...121 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...
Page 122: ...122 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...
Page 123: ...123 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...
Page 124: ...124 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...
Page 125: ...125 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...
Page 126: ...126 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...
Page 127: ...127 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...
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Page 148: ...148 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...
Page 149: ...149 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...
Page 150: ...150 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...
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Page 156: ...156 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...
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Page 164: ...164 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...
Page 165: ...165 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP DISASSEMBLY...
Page 166: ...166 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP DISASSEMBLY...
Page 167: ...167 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP DISASSEMBLY...
Page 168: ...168 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...
Page 169: ...169 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...
Page 170: ...170 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...
Page 171: ...171 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...
Page 172: ...172 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP DISASSEMBLY...
Page 173: ...173 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP DISASSEMBLY...
Page 174: ...174 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP ASSEMBLY...
Page 175: ...175 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP ASSEMBLY...
Page 176: ...176 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP ASSEMBLY...
Page 177: ...177 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...
Page 178: ...178 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...
Page 179: ...179 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...
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Page 198: ...198 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...
Page 199: ...199 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...
Page 200: ...200 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...
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Page 202: ...202 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP DISASSEMBLY...
Page 203: ...203 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP DISASSEMBLY...
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Page 212: ...212 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE TROUBLE SHOOTING...
Page 214: ...214 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE SPECIAL TOOLS...