Eagle Tugs MTT 2012 Series, Parts And Service Manual

Page 1: ...QA014 REV06 08 04 12 EAGLE TUGS Parts and Service Manual Vehicle Type MTT Motor Type A C Electric...

Page 2: ...2 QA014 REV06 08 04 12 This page was intentionally left blank...

Page 3: ...ation on the Eagle Warranty and procedure as well as information pertaining to the safe operation of your Eagle product please see the Eagle Opera tions Manual that was also included with your vehicle...

Page 4: ...ear Axle Tires Springs Shocks 21 Rear Axle Right Hand Reduction Unit 22 Rear Axle Differential Brakes 24 Rear Axle Left Hand Reduction Unit 26 Rear Axle Halfshaft Phonic Wheel 28 Rear Axle Hand Brake...

Page 5: ...e Jack Assembly 83 Heater Module 84 Heater Schematic 86 Floor Mats 87 Seat Assembly 88 Hitch Options 89 E hitch Front Tie Down Rings 90 Front Bumper Option 91 E hitch Spot Light Inching Switch 92 Rear...

Page 6: ...r Axle Maintenance RH Differential Group Disassembly 172 Rear Axle Maintenance RH Differential Group Assembly 174 Rear Axle Maintenance LH Reduction Gear Group Disassembly 177 Rear Axle Maintenance LH...

Page 7: ...wer turn the keyswitch on after disconnecting the battery This will drain any remaining electricity in the system and ensure that the truck is safe to perform work on Appropriate service methods and p...

Page 8: ...on the firewall next to the driver s seat Additionally there is a permanent serial number located on the rear bulkhead inside the engine compartment MODEL _________________________________________ SER...

Page 9: ...r this warranty does not extend beyond its original term for any Eagle tow tractor or part replaced or repaired under warranty This warranty does not cover or provide credit for the following tractor...

Page 10: ...ept on your tug For your convenience a printable Preventative Maintenance Schedule page is available in the Maintenance section of this manual WARRANTY REGISTRATION INFORMATION Please complete the Eag...

Page 11: ...arts lists in this section Abbreviation Meaning Purpose NL Not Listed Part required but not shown on diagram NPN No Part Number Parts shown and numbered but not stocked and sold by Eagle Typically use...

Page 12: ...12 QA014 REV06 08 04 12 FRONT AXLE INSTALL AXLES 1 2 3 4 5...

Page 13: ...CYLINDER BEARING 4 A TT10 00803A 1 HYDCYL PIVOT COTTER PIN SET 5 A TT4 00116 2 LEAF SPRING 6 A MTT5 0510 4 U BOLT KIT INCLUDES BOLT NUT WASHER 7 A TT10 00803 1 1 STEERING CYLINDER 8 A MTT5 0212 2 FRO...

Page 14: ...14 QA014 REV06 08 04 12 AXLES FRONT AXLE WITHOUT BRAKES AXLES 1 2 3 4 5 6 7 8 10 11 12 14 15 16 22 17 18 19 20 21 23 24 2 3 25 26 27 1 2 20 wheel studs 5 on 5 50 BC...

Page 15: ...SE CAP 11 06 62415 2 KING PIN 12 06 60498 2 THRUST BEARING 13 06 60603 2 KING PIN SHIM 14 06 61721 4 KING PIN BUSHING 15 390406410 4 GREASE ZERK 16 06 60547 4 KING PIN CAP 17 06 61080 8 SCREW 10 24 X...

Page 16: ...QA014 REV06 08 04 12 AXLES FRONT AXLE WITH BRAKES AXLES 1 2 3 3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 22 17 18 19 20 21 23 24 25 Apply locktite blue 2 42 Torq to 35 FT Lbs 1 2 20 wheel studs 5 on 5 50...

Page 17: ...2 1 2 10 06 12016 2 GREASE CAP 11 06 62415 2 KING PIN 12 06 60498 2 THRUST BEARING 13 06 60603 2 KING PIN SHIM 14 06 61721 4 KING PIN BUSHING 15 390406410 4 GREASE ZERK 16 06 60547 4 KING PIN CAP 17 0...

Page 18: ...scription 1 06 63016 1 TIE RODTUBE 2 A TT4 00402 1 TIE RODENDLEFT 3 06 60359 1 LEFT JAM NUT 3 4 16 UNF HEX 4 A TT4 00403 1 TIE RODENDRIGHT 5 06 60361 1 RIGHT JAM NUT 3 4 16 UNF HEX 6 06 60332 1 CYLIND...

Page 19: ...23 CUPPED STUDDED 1A 130400100 1 INNER CONE 24780 1B 02 03207 1 GREASE SEAL 623 1C 130355100 1 OUTER CONE 15123 1D 06 12016 1 GREASE CAP 523 2 06 61448M 1 ROTOR SPACER 3 06 51459 1 ROTOR 10 75 DIA 4 0...

Page 20: ...20 QA014 REV06 08 04 12 AXLES REAR AXLE INSTALL AXLES 1 2 3 4 5 6 7...

Page 21: ...3 A MTT5 0522B 2 REAR TIRE 4 A RTT50 00361 1 REAR AXLE 5 A RTT50 00112 2 REAR AXLE COIL SPRING 6 A MTT5 0540 2 REAR AXLE SHOCK 7 A MTT5 0541 2 M12 X 1 75 STOVER LOCK NUT 8 A MTT5 0522 2 TIRE ANDRIM AS...

Page 22: ...22 QA014 REV06 08 04 12 REAR RH REDUCTION UNIT AXLES...

Page 23: ...2347 1 BOLT M6 X 88 14 A MTT 136455 3 GEAR Z23 INCLUDEDIN ITEM 26 15 A MTT 028370 9 6 BEARING NEEDLES BY TENS INCLUDEDIN ITEM 26 16 A MTT 136456 6 THRUST WASHER INCLUDEDIN ITEM 26 17 A MTT 137280 3 SH...

Page 24: ...24 QA014 REV06 08 04 12 AXLES REAR DIFFERENTIAL AND BRAKES...

Page 25: ...DISC 10 A MTT 134098 1 COUNTER DISC 11 A MTT 134071 1 ACTUATOR BODY 12 A TN3E 148323 1 BRAKE PISTON 13 A TN3E 147312 2 O RING 14 A MTT 066277 1 DIFFERENTIAL GEARS KIT INCLUDES ITEMS 19 22 15 A MTT 13...

Page 26: ...26 QA014 REV06 08 04 12 REAR LH REDUCTION UNIT AXLES...

Page 27: ...1 PLANETARY CARRIER INCLUDEDIN ITEM 15 14 A MTT 115682 1 LOCKING PAD INCLUDEDIN ITEM 15 15 A MTT 066275 1 PLANETARY CARRIER ASSY INCLUDES ITEMS 8 14 16 A MTT 066780 1 WHEEL HUB ASSY INCLUDES ITEM 17...

Page 28: ...28 QA014 REV06 08 04 12 REAR HALFSHAFT AND PHONIC WHEEL AXLES...

Page 29: ...29 QA014 REV06 08 04 12 AXLES REAR HALFSHAFT AND PHONIC WHEEL...

Page 30: ...30 QA014 REV06 08 04 12 REAR HAND BRAKE LEVER AND SENSOR AXLES...

Page 31: ...1409 2 BOLT M10 X 25 8 A MTT 132371 1 BUSH PIN 9 A MTT 028523 8 O RING 10 A MTT 132368 1 FORK 11 A MTT 020743 4 BOLT M6 X 10 12 A MTT 144368 1 THERMOSTAT 13 A MTT 144680 1 SENSOR CONNECTOR KIT 14 A MT...

Page 32: ...32 QA014 REV06 08 04 12 PARKING BRAKE CABLE ASSEMBLY PARKING BRAKE 1 2 3 4 5 6 7 8...

Page 33: ...ING BRAKE Item Part Number Qty Description 1 NPN 3 1 4 FLAT WASHER 2 NPN 1 3 32 COTTER PIN 3 NPN 1 5 16 PIN 4 NPN 1 3 8 FLAT WASHER 5 NPN 1 3 8 LCOK WASHER 6 NPN 1 10MM 1 5 X 30 BOLT 7 A MTT5 0323 1 P...

Page 34: ...34 QA014 REV06 08 04 12 PARKING BRAKE HANDLE ASSEMBLY PARKING BRAKE 1 2 3 4 5 6 7 8 5 9...

Page 35: ...umber Qty Description 1 81008429 1 CONTACT PIN 2 82066700 1 MOUNTING SCREW 3 82050000 1 PROXIMITY SENSOR 4 NPN 4 1 4 20 LOCK NUT 5 NPN 5 1 4 FLAT WASHER 6 A MTT5 0550 1 PARKING BRAKE CABLE 7 A TT4 001...

Page 36: ...cent to it The fluid level should be filled to this point Alternately the tank can be filled through the small access door provided Add an appropriate amount of ISO 15 32 mineral oil based hydraulic f...

Page 37: ...37 QA014 REV06 08 04 12 HYDRAULIC SYSTEM CARE HYDRAULIC SYSTEM Fluid Fill Mark Hydraulic Filter Element A ES12 0486...

Page 38: ...38 QA014 REV06 08 04 12 HYDRAULIC PUMP INSTALL HYDRAULIC SYSTEM 1 2 3 4 5...

Page 39: ...ULIC PUMP INSTALL HYDRAULIC SYSTEM Item Part Number Qty Description 1 NPN 4 1 4 20 LOCK NUT 2 A MTT5 0460 1 HYPAC 80V W 9 9CC PUMP W 4L TANK 3 A MTT5 0216 2 HYDRAULIC PUMP MOUNT 4 NPN 4 1 4 FLAT WASHE...

Page 40: ...40 QA014 REV06 08 04 12 HYDRAULIC SYSTEM HYDRAULIC SYSTEM WITH SINGLE BRAKE 1 2 3 4 5 6 6 7 8 9 10 11 12 13 10 24 14 15 16 17 17 18 19 20 20 21 22 23 25 26 27 28 29 30 31 32 33 34 20 36 35 37 38 39...

Page 41: ...6 2 375 SAE O RING TO 25 JIC 18 A MTT5 0451 1 MICO BRAKE MODULATING VALVE 19 A TU 00801 1 CHAR LYN PUMP 20 C5315X6X8 8 5 SAE O RING TO 375 JIC 21 06U668 34 06U666 1 H42506 HYDRAULIC HOSE 22 06U668 85...

Page 42: ...2 TEE 2X 25 M JIC TO 25 F JIC C5706X4 1 A13 TEE 2X 375 M JIC TO 375 F JIC C5706X6 2 A14 TEE 2X 5 MJIC TO 5 MSAE C5716X8 1 A15 25 BSPP TO 25 JIC MB5315X4X4 1 A16 25 BSPP TO 375 JIC MB5315X6X4 2 A17 M10...

Page 43: ...06U 608 HLE 375 HP H42506 23 5 06U 666 06U 608 HLF 375 HP H42506 34 06U 668 06U 666 HLG 25 HP H42504 62 04U 606 04U 664 HLH 375 HP H42506 86 06U 668 06U 606 HLJ 375 HP H42506 85 06U 668 06U 606 HLK 3...

Page 44: ...44 QA014 REV06 08 04 12 HYDRAULIC ASSIST WITH SINGLE BRAKE SYSTEM SCHEMATIC HYDRAULIC SYSTEM...

Page 45: ...45 QA014 REV06 08 04 12 HYDRAULIC SYSTEM HYDRAULIC ASSIST WITH SINGLE BRAKE SYSTEM SCHEMATIC...

Page 46: ...41 43 10 13 14 15 40 16 17 17 36 18 17 8 39 38 19 23 22 20 21 26 25 30 31 20 33 32 34 35 37 17 42 Item Part Number Qty Description 1 C5205X6X8 1 5 MNPT TO 375 JIC 2 A ES12 0485 1 FILTER HEAD 3 08U608...

Page 47: ...1 H42506 HYDRAULIC HOSE 23 06U668 86 06U606 1 H42506 HYDRAULIC HOSE 24 06U666 16 06U608 1 H42506 HYDRAULIC HOSE 25 06U666 23 5 06U608 1 H42506 HYDRAULIC HOSE 26 C5716X8 1 5 X 5 MJIC TO 5 MSAE 27 C5315...

Page 48: ...JIC C5705X8 1 A12 TEE 2X 25 M JIC TO 25 F JIC C5706X4 1 A13 TEE 2X 375 M JIC TO 375 F JIC C5706X6 2 A14 TEE 2X 5 MJIC TO 5 MSAE C5716X8 1 A15 25 BSPP TO 25 JIC MB5315X4X4 1 A16 25 BSPP TO 375 JIC MB53...

Page 49: ...375 HP H42506 62 06U 606 06U 606 HLL 375 HP H42506 56 06U 606 06U 606 HLM 25 HP H42504 131 04U 664 04U 604 HLN 25 HP H42504 15 04U 604 04U 666 HLP 25 HP H42504 26 04U 664 04U 604 HLR 25 HP H42504 23...

Page 50: ...50 QA014 REV06 08 04 12 HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC HYDRAULIC SYSTEM...

Page 51: ...51 QA014 REV06 08 04 12 HYDRAULIC SYSTEM HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC...

Page 52: ...OLUMN Item Part Number Qty Description 1 A TU 00801 1 CHAR LYNN PUMP 2 NPN 4 3 8 FLAT WASHER 3 NPN 4 3 8 LOCK WASHER 4 NPN 4 3 8 16 X 1 BOLT 5 A TN4 00809E 1 STEERING WHEEL 6 A TT10 00813 1 WHEEL NUT...

Page 53: ...AL INSTALL Item Part Number Qty Description 1 NPN 4 1 4 20 X 1 25 FHSCS STAINLESS STEEL 2 A TT4 00289 1 ACCELERATOR PEDAL 3 NPN 7 1 4 20 LOCK NUT 4 NPN 3 1 4 20 X 1 HCS 5 A MTT5 0455 1 DUAL BRAKE VALV...

Page 54: ...MPONENTS Item Part Number Qty Description 1 NPN 7 1 4 20 LOCK NUT 2 NPN 1 SPACER 1 4 0DX 1 2 LONG 3 A ES12 0424 1 VMC 30 VEHICLE CONTROLLER 4 NPN 3 1 4 FLAT WASHER 5 A MTT5 0414 1 DC DC CONVERTER WITH...

Page 55: ...55 QA014 REV06 08 04 12 UNDER DASH COMPONENTS OPERATOR COMPARTMENT Item Part Number Qty Description 1 A ES12 0413 1 DC DC CONVERTER 2 NPN 4 10 FLAT WASHER 3 NPN 4 10 32 LOCK WASHER 1 2 3...

Page 56: ...EL IGNITION SWITCH Item Part Number Qty Description 1 A RTT 00415 1 OPT 10 VEHICLE DISPLAY 2 A ES12 0801 4 ROCKER SWITCH 3 A ES12 0800 1 DASH PANEL 4 A TT4 00422 4 1 KEYEDIGNITION SWITCH ASSY 5 AE OPT...

Page 57: ...to the operator Below you will find standard operating instructions for the OPT10 Error Indicator Light on display which illuminates indicating an error with tractor operation The type of error will...

Page 58: ...own Button By depressing 2 you will be able to scroll Down through the display menu Display Menu The display screen will automatically come on when the key is in the ON position Using the button label...

Page 59: ...HVB EURO 45 BLACK HVC 41 0 45 RED HVD 15 0 45 RED HVE 116 90 0 RED HVF 86 90 45 BLACK HVG 111 0 45 BLACK HVH 57 0 0 RED U 23 0 0 BLACK V 28 0 0 BLACK W 29 0 0 BLACK ID LENGTH END1 END2 COLOR HVA 39 EU...

Page 60: ...PANEL INSTALL 1 2 3 4 5 6 7 Item Part Number Qty Description 1 NPN 4 1 4 20 X 3 4 FHSCS 2 NPN 4 1 4 20 X 1 5 GR 5 HCS 3 NPN 4 1 4 FLAT WASHER 4 NPN 4 10 32 LOCK NUT 5 NPN 4 10 FLAT WASHER 6 A ES12 041...

Page 61: ...61 QA014 REV06 08 04 12 ELECTRICAL ELECTRICAL BOX INSTALL Item Part Number Qty Description 1 NPN 4 1 4 20 X 1 FHSCS STAINLESS STEEL 2 A MTT5 0150 1 ELECTRICAL BOX TRAY 1 2...

Page 62: ...62 QA014 REV06 08 04 12 ELECTRICAL BUSS BARS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Page 63: ...WASHER 4 NPN 1 8MM X 1 25 LOCK NUT 5 A ES12 0571 1 BUSSBAR DET B 6 A ES12 0571 1 BUSSBAR DET D 7 NPN 1 5 16 FLAT WASHER 8 NPN 1 8MM LOCK WASHER 9 NPN 1 8MM 1 5 NUT 10 A ES12 0415 1 1 12V CONTACTOR 11...

Page 64: ...64 QA014 REV06 08 04 12 ELECTRICAL This page was intentionally left blank...

Page 65: ...AC DRIVE INSTALL FOR S N 5M106 AND BEFORE Item Part Number Qty Description 1 A ES12 0422 1 AC DRIVE CONTROLLER 2 NPN 6 3 8 16 X 1 5 HCS 3 NPN 6 3 8 FLAT WASHER 4 NPN 6 3 8 LOCK WASHER 5 NPN 4 5 16 18...

Page 66: ...66 QA014 REV06 08 04 12 ELECTRICAL AC DRIVE INSTALL FOR S N 5M107 AND LATER 2 3 5 4 6 7 8 9 13 12 10 11 1...

Page 67: ...NEDHEATSINK FAN PLENUM 5 ET00 10 002 SA 1 FINNEDHEATSINK MOUNT PLATE 6 NPN 12 8 32 NYLOCK NUT 7 NPN 6 M6 1 0 X 20 HHCS 8 NPN 6 M6 SPLIT LOCK WASHER 9 NPN 6 M6 FLAT WASHER 10 ET00 10 003 SA 1 FINNEDHEA...

Page 68: ...68 QA014 REV06 08 04 12 ELECTRICAL ELECTRICAL PANEL A WITHOUT CAB OPTION 1 2 3 4 4 2 1 5 6 7 8 9 10 11...

Page 69: ...ption 1 NPN 5 10 32 X 75 SLOT WITH HEX 2 NPN 5 10 FLAT WASHER 3 A MTT5 0412 1 1 BUSSMAN BOX 4 NPN 4 10 32 LOCK NUT 5 A MTT5 0220 1 ELECTRICAL SUB PANEL A 6 A MTT5 0225 2 FUSE HOLDER 7 NPN 2 10 32 X 1...

Page 70: ...70 QA014 REV06 08 04 12 ELECTRICAL ELECTRICAL PANEL A WITH CAB OPTION 1 1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 7...

Page 71: ...0572 1 CONTACTOR FLOOR MTG BRACKET 3 NPN 4 10 32 LOCK NUT 4 A ES12 0415 1 1 12V CONTACTOR 5 A MTT5 0412 1 1 BUSSMAN BOX 6 NPN 4 10 32 X 75 SLOT WITH HEX 7 NPN 5 10 FLAT WASHER 8 NPN 2 10 32 X 1 FHSCS...

Page 72: ...72 QA014 REV06 08 04 12 ELECTRICAL SCHEMATIC DRIVE LH FOR S N 5M106 AND BEFORE ELECTRICAL SCHEMATICS...

Page 73: ...73 QA014 REV06 08 04 12 ELECTRICAL SCHEMATICS ELECTRICAL SCHEMATIC DRIVE RH FOR S M 5M106 AND BEFORE...

Page 74: ...74 QA014 REV06 08 04 12 ELECTRICAL SCHEMATIC DRIVE LH FOR S N 5M107 AND AFTER ELECTRICAL SCHEMATICS...

Page 75: ...75 QA014 REV06 08 04 12 ELECTRICAL SCHEMATICS ELECTRICAL SCHEMATIC DRIVE RH FOR S M 5M107 AND AFTER...

Page 76: ...20 LOCK WASHER NOT SHOWN 3 NPN 8 1 4 FLAT WASHER 4 A ES12 0492 2 LEDHEADLIGHT 5 NPN 2 8MM FLAT WASHER 6 NPN 2 8MM 1 5 LOCK NUT 7 A ES12 0803 1 INCHING SWITCH S N BEFORE 5M107 7 ET00 14 001 CA 1 INCHIN...

Page 77: ...77 QA014 REV06 08 04 12 LIGHTS TAILLIGHTS Item Part Number Qty Description 1 A MTT5 0492 2 TAIL LIGHT 2 NPN 4 10 32 X 1 BOLT 3 NPN 4 10 31 LOCK NUT NOT SHOWN 2 1...

Page 78: ...78 QA014 REV06 08 04 12 OTHER ASSEMBLY BODY PANELS 1 2 3 4 5 6 7 8 9 9 9 9 10 11 11 10 9 10 10 12 13 14...

Page 79: ...A MTT5 0211 1 RH BATTERY HOOD 5 NPN 1 HEATER BOX COVER 6 A MTT5 00219 1 BATTERY ACCESS COVER 7 A MTT5 0222 1 ELECTRICAL COVER PANEL 8 A MTT5 0221 1 CONSOLE COVER PLATE 9 NPN 22 1 4 20 X 3 4 HCS 10 NP...

Page 80: ...80 QA014 REV06 08 04 12 OTHER ASSEMBLY BODY PANELS 3 1 2 5 6 7 8 9 4 10...

Page 81: ...81 QA014 REV06 08 04 12 OTHER ASSEMBLY BODY PANELS...

Page 82: ...04 12 OTHER ASSEMBLY BODY PANELS 625 AH BATTERY OPTION Item Part Number Qty Description 1 NPN 12 3 4 20 X 1 FHSCS 2 NPN 12 3 4 FLAT WASHER 3 A MTT5 0160 A 1 LH BATTERY HOOD 4 A MTT5 0160 B 1 RH BATTER...

Page 83: ...014 REV06 08 04 12 OTHER ASSEMBLY CHARGE JACK ASSEMBLY Item Part Number Qty Description 1 A ES12 0442 1 BURTON CONNECTOR 2 NPN 4 1 4 20 X 1 FHSCS STAINLESS 3 A ES12 0445 1 LIMIT SWITCH OTHER ASSEMBLY...

Page 84: ...84 QA014 REV06 08 04 12 OTHER ASSEMBLY HEATER MODULE 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13...

Page 85: ...0801 1 ROCKER SWITCH 3 A MTT5 0230 1 HEATER MODULE COVER 4 NPN 11 10 32 LOCK WASHER 5 A MTT5 0601 1 HEATER CORE 6 NPN 11 10 FLAT WASHER 7 A MTT5 0231 1 HEATER MODULE BASE 8 AE OPT 0320 E 1 GROMMET 9...

Page 86: ...86 QA014 REV06 08 04 12 OTHER ASSEMBLY HEATER SCHEMATIC...

Page 87: ...87 QA014 REV06 08 04 12 OTHER ASSEMBLY FLOOR MATS Item Part Number Qty Description 1 A MTT5 0820 1 FLOOR MAT SET 1 1...

Page 88: ...88 QA014 REV06 08 04 12 Item Part Number Qty Description 1 A TT4 0048 1 1 STANDARDSEAT COMPLETE 2 AE OPT 0055 A 1 SEAT BOTTOM CUSHION ONLY 3 E10000 1 SEAT BELT ONLY SEAT ASSEMBLY OTHER ASSEMBLY 2 3 1...

Page 89: ...T3 0008B 1 ROLL PIN 6 AE OPT 0028 1 PINTLE HOOK 7 AE OPT 0026 1 AIRLINE HITCH 3 PIN WITH CABLE NOT SHOWN 8 AE OPT 0093 1 AIRLINE HITCH 2 3 8 PIN NOT SHOWN 9 AE OPT 0033 1 1 HOLLAND HITCH 10 RK 11438 1...

Page 90: ...90 QA014 REV06 08 04 12 FRONT HITCH TIE DOWN RING OPTIONS 1 2...

Page 91: ...Number Qty Description 1 AE OPT 0033 1 E HITCH 1 1 2 PIN COMPLETE ASSEMBLY 2 AE OPT 0064 A 1 TIE DOWN RING 3 AE OPT 0119 1 2 FRONT BUMPER 4 NPN 6 1 2 13 LOCK NUT 5 NPN 6 1 2 FLAT WASHER OPTIONS FRONT...

Page 92: ...92 QA014 REV06 08 04 12 OPTIONS 1 2 3 4 5 6 7 REAR HITCH SPOT LIGHT BUMPERS...

Page 93: ...SWITCH S N BEFORE 5M107 3 ET00 14 001 CA 1 INCHING SWITCH S N 5M107 ANDLATER 4 AE OPT 0033 1 STANDARDE HITCH OPTIONAL 5 NPN 4 1 2 BOLT LENGTH VARIES L BUMPER WIDTH HITCH WIDTH 2 INCHES 6 A TMM5 0491...

Page 94: ...94 QA014 REV06 08 04 12 OPTIONS CAB 18 3 5 23 16 8 7 30 29 16 4 20 31 21 13 6...

Page 95: ...DDLE 16 V 0126 1 MINI TRIM 160 INCHES 17 V 1939 1 SLIDER LH DOOR 18 V 0110 103 1 SLIDER RUBBER 103 INCHES 19 V 1991 1 DOME LIGHT 20 V 1940 1 SLIDER RH DOOR 21 V 0110 103 1 SLIDER DOOR RUBBER 103 INCHE...

Page 96: ...96 QA014 REV06 08 04 12 This page was intentionally left blank...

Page 97: ...st Replacement 250 Hrs x Hydraulic Fluid Replacement x Front Axle Brake Check See Brake Check In Front Axle Maintenance Section x Front Axle Lubricate Grease Zerks See Front Axle Maintenacne Section x...

Page 98: ...mode switch to drive mode and then back to inch mode for safety the trac tor needs to be started in drive mode and then switched to inch mode before inching is enabled f Call Eagle Tugs technical supp...

Page 99: ...9 UNDEFINED ERROR 10 WARN TRACTION DC BUS LOW 11 WARN TRACTION DC BUS HIGH 12 WARN TRACTION SPEED SENSOR 13 WARN TRACTION MOTOR TEMP LOW 14 WARN TRACTION MOTOR TEMP HIGH 15 WARN TRACTION TEMPERATURE S...

Page 100: ...ilips 1 2 4 long Slotted 1 8 X 4 3 16 X 4 1 4 X 6 5 16 X 8 2 Torx T25 T27 T30 T40 3 Nut Drivers 1 4 5 16 3 8 4 Allen Wrench 7 64 1 8 5 32 3 16 7 32 1 4 5 16 3 8 5 Adjustable Wrench 8 10 6 Metric Combi...

Page 101: ...tractor uses a single viscosity mineral oil based hydraulic fluid Your tractor has been filled at the fac tory with a fluid weight appropriate for the climate it was sold into It is the customer s re...

Page 102: ...effects Below is a chart that shows the expected capacity that will be delivered by a battery cold soaked at a certain temperature These numbers should be used as a guide with the understanding that...

Page 103: ...low enough temperature As the battery is discharged the elec trolyte mixture loses its acidity and therefore freezes at a higher temperature In cold weather a battery should always be stored with an a...

Page 104: ...charger illuminates Note The charger is programmed to only charge the battery higher than 80 once per day so to not cause damage to the battery 4 The battery must be equalize charged once per week or...

Page 105: ...0 charge to 80 charge 1 hour 15 min 80 charge to 100 charge 45 minutes 100 to completion of equalization 3 to 4 hours Battery Lifting Batteries should be installed into and removed from the truck usin...

Page 106: ...NG INSTRUCTIONS The MTT tow tractor is not able to be moved by forklift The MTT tow tractor may be flat towed or towed on the rear tires for short distances The battery must be discon nected for towin...

Page 107: ...s and release the brake pedal until you hear the charge valve charge the brake accumulator 3 Turn off the tractor 4 Repeatedly press and release the brake pedal until you hear the charge valve release...

Page 108: ...nspect hub caps and hub grease seals for damage 1000 Hours 1 Re lubricate wheel bearings 2 While vehicle is safely and securely jacked check for play in all rod ends 3 While vehicle is safely and secu...

Page 109: ...end if you have not reached the indicated hours REAR AXLE MAINTENANCE CHART Description of Check Service Every 300 Hrs Every 400 Hrs Every 500 Hrs Every 1000 Hrs Every 2000 Hrs Rear Axle Oil Change F...

Page 110: ...110 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE OIL CHANGE...

Page 111: ...111 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE OIL CHANGE...

Page 112: ...112 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE OIL CHANGE...

Page 113: ...113 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE GREASE IN ASSEMBLY...

Page 114: ...114 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE GREASE IN ASSEMBLY...

Page 115: ...115 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE ADHESIVES AND TORQUE SPECIFICATIONS...

Page 116: ...116 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE ADHESIVES AND TORQUE SPECIFICATIONS...

Page 117: ...117 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR GROUP DISASSEMBLY...

Page 118: ...118 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR GROUP DISASSEMBLY...

Page 119: ...119 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR GROUP ASSEMBLY...

Page 120: ...120 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...

Page 121: ...121 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...

Page 122: ...122 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...

Page 123: ...123 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...

Page 124: ...124 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE SENSOR ADJUSTMENT...

Page 125: ...125 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Page 126: ...126 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Page 127: ...127 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Page 128: ...128 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Page 129: ...129 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Page 130: ...130 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Page 131: ...131 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Page 132: ...132 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Page 133: ...133 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP DISASSEMBLY...

Page 134: ...134 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 135: ...135 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 136: ...136 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 137: ...137 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 138: ...138 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 139: ...139 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 140: ...140 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 141: ...141 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 142: ...142 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 143: ...143 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 144: ...144 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 145: ...145 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 146: ...146 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 147: ...147 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE RH REDUCTION GEAR GROUP ASSEMBLY...

Page 148: ...148 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Page 149: ...149 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Page 150: ...150 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Page 151: ...151 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Page 152: ...152 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Page 153: ...153 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Page 154: ...154 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Page 155: ...155 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP DISASSEMBLY...

Page 156: ...156 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Page 157: ...157 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Page 158: ...158 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Page 159: ...159 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Page 160: ...160 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Page 161: ...161 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Page 162: ...162 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Page 163: ...163 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Page 164: ...164 QA014 REV06 08 04 12 MAINTENANCE REAR AXLE MAINTENANCE BRAKE GROUP ASSEMBLY...

Page 165: ...165 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP DISASSEMBLY...

Page 166: ...166 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP DISASSEMBLY...

Page 167: ...167 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP DISASSEMBLY...

Page 168: ...168 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...

Page 169: ...169 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...

Page 170: ...170 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...

Page 171: ...171 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE RH HOUSING GROUP ASSEMBLY...

Page 172: ...172 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP DISASSEMBLY...

Page 173: ...173 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP DISASSEMBLY...

Page 174: ...174 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP ASSEMBLY...

Page 175: ...175 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP ASSEMBLY...

Page 176: ...176 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE REAR DIFFERENTIAL GROUP ASSEMBLY...

Page 177: ...177 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Page 178: ...178 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Page 179: ...179 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Page 180: ...180 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Page 181: ...181 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Page 182: ...182 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP DISASSEMBLY...

Page 183: ...183 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 184: ...184 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 185: ...185 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 186: ...186 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 187: ...187 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 188: ...188 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 189: ...189 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 190: ...190 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 191: ...191 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 192: ...192 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 193: ...193 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH REDUCTION GEAR GROUP ASSEMBLY...

Page 194: ...194 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR DISASSEMBLY...

Page 195: ...195 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR DISASSEMBLY...

Page 196: ...196 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR DISASSEMBLY...

Page 197: ...197 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR DISASSEMBLY...

Page 198: ...198 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...

Page 199: ...199 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...

Page 200: ...200 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...

Page 201: ...201 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE LH HOUSING AND ELECTRIC MOTOR ASSEMBLY...

Page 202: ...202 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP DISASSEMBLY...

Page 203: ...203 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP DISASSEMBLY...

Page 204: ...204 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP DISASSEMBLY...

Page 205: ...205 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP DISASSEMBLY...

Page 206: ...206 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP ASSEMBLY...

Page 207: ...207 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP ASSEMBLY...

Page 208: ...208 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP ASSEMBLY...

Page 209: ...209 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP ASSEMBLY...

Page 210: ...210 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE BRAKE CONTROL GROUP ASSEMBLY...

Page 211: ...14 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE TROUBLE SHOOTING Note It is recommended that diagnosis and repairs be done by an authorized Carraro dealer in your area Unauthorized work may void axle w...

Page 212: ...212 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE TROUBLE SHOOTING...

Page 213: ...213 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE SPECIAL TOOLS Note The following tools are specific to Carraro Axle and can be purchased through a Carraro dealer...

Page 214: ...214 QA014 REV06 08 04 12 MAINTENANCE AXLE MAINTENANCE SPECIAL TOOLS...