Eagle Tugs TT-4, Parts And Service Manual

Page 1: ...QA025 REV02 01 27 12 EAGLE TUGS Parts and Service Manual Vehicle Types TT 4 TT 5 TT 6 TT 8 Engine Type Wiscon Diesel TMD27 Engine Model...

Page 2: ...ractors However for more detailed information on the Eagle Warranty and procedure as well as information pertaining to the safe operation of your Eagle product please see the Eagle Operations Manual t...

Page 3: ...Valves Detail 21 Camshaft Rocker Arm 22 Camshaft Rocker Arm Detail 23 Crankshaft Pulley 24 Crankshaft Pulley Detail 25 Piston Connecting Rods 26 Piston Connecting Rods Detail 27 Oil Pump 28 Oil Pump...

Page 4: ...2 Axle Assembly Breakdown Rear Drive Detail 73 BRAKES 74 Brake Caliper Assembly Rear 74 Brake Caliper Assembly Rear Detail 75 Brake System Hydraulic Detail 76 Notes 77 Brake Actuator Assembly 78 Brake...

Page 5: ...igns or components used without notice and without incurring obligations CONTACT INFORMATION Customer Service 27250 Kitty hawk Grosse Ile MI 48138 customerservice eagletugs com 734 671 8181 Parts Serv...

Page 6: ...r this warranty does not extend beyond its original term for any Eagle tow tractor or part replaced or repaired under warranty This warranty does not cover or provide credit for the following tractor...

Page 7: ...e plus Components that show wear P14 8966 Air Cleaner Element 3 Drum Brake Linings Lines or appear damaged Hoses Replace Air Cleaner Element 85705 Trans Filter Gasket Replace Fuel Filter TMD20F00400 F...

Page 8: ...eck Dextron III 3 Engine Oil Change OE HDO MIL L 2104 4 Drive Axles Check GO 80 90 MIL L 2105 5 Power Steering Pump Check Power Steering Fluid 6 Drive Shaft Lube EP Multipurpose Grease 7 Brake Master...

Page 9: ...Dextron III 3 Engine Oil Change OE HDO MIL L 2104 4 Drive Axles Check GO 80 90 MIL L 2105 5 Power Steering Pump Check Power Steering Fluid 6 Drive Shaft Lube EP Multipurpose Grease 7 Brake Master Cyli...

Page 10: ...lowing abbreviations are used throughout the parts lists in this section Abbreviation Meaning Purpose NL Not Listed Part required but not shown on diagram NPN No Part Number Parts shown and numbered b...

Page 11: ...11 QA025 REV02 01 27 12 POWER TRAIN ITEM PART NUMBER QTY DESCRIPTION 3 G9530 1 P S Pump Belt Diesel 4 G9490 1 Alternator Belt Diesel...

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Page 13: ...BRACKET POWER STEERING PUMP 20 TMD27B00521 1 PLATE REAR MOUNTING 21 B TT5D 00006 2 MOUNT ENGINE REAR 22 8 SCREW HEX CAP M14 2 X 25 23 8 WASHER FLAT M14 24 10120160 1 ALTERNATOR INTEGRAL VOLTAGE REGUL...

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Page 55: ...BER QTY DESCRIPTION 1 A TT8 00201 1 1 TRANSMISSION OUTPUT YOKE SHAFT FRONT 2 A TT4 00132 1 1 CROSS BEARING FRONT D S NEW STYLE 3 A TT4 00134 1 DRIVE SHAFT SPRING 4 A TT8 00202 4 1 DRIVE SHAFT 5 A TT4...

Page 56: ...IL ITEM PART NUMBER QTY DESCRIPTION 1 A TT8 00201 2 1 TRANSMISSION OUTPUT YOKE SHAFT REAR 2 A TT4 00134 1 DRIVE SHAFT SPRING 3 A TT4 00132 1 1 CROSS BEARING FRONT D S NEW STYLY 4 A TT8 00130 1 1 DRIVE...

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Page 58: ...58 QA025 REV02 01 27 12 TRANSMISSION TRANSAXLE MOUNTING MISC PARTS...

Page 59: ...ND STRAP 3 3747361 1 SWITCH NEUTRAL STARTER BACK UP LIGHT 4 4856444 1 INDICATOR TRANSAXLE FLUID 5 5240849 2 DOWEL PIN TRANSAXLE TO ENGINE ALIGNMENT 6 4778718 1 TORQUE CONVERTER 7 A TT4 00419 1 TRANSAX...

Page 60: ...60 QA025 REV02 01 27 12 TRANSMISSION TRANSAXLE CASE EXTENTION RETAINER...

Page 61: ...WASHER M8 1 25 X 16 10 3878447 1 SEAL MANUAL VALVE SHAFT 11 4471573 1 PAN TRANSAXLE OIL 12 6501474 12 SCREW HEX CAP W WASHER M8 1 25 X 16 6101285 1 SCREW HEX CAP W WASHER M6 1 X 16 13 4567022 1 CUP 14...

Page 62: ...CREW HEX CAP 3 8 16X3 5 7 A TT4 00119 12 NYLON WASHER 8 A TT4 00116 2 LEAF SPRING 9 NPN 8 3 8 16 LOCK NUT 10 A TT4 00362 1 4 U BOLT KIT 11 A TT4 00363 2 MACHINEDAXLE CLAMP PLATE 12 NPN 8 WASHER 13 NPN...

Page 63: ...4 KIT 5 NPN 4 3 8X16 LOCK NUT 6 A TT4 00119 8 NYLON WASHER 7 NPN 4 SCREW HEX CAP 3 8 16X3 5 8 NPN 3 NUT 9 16 18 GR8 9 3965138 3 BUSHING 10 NPN 8 NUT HIGH 9 16 18 11 A TT4 00118 3 2 MACHINEDAXLE CLAMP...

Page 64: ...ASSEMBLY REAR DETAIL 1 A TT4 00361 1 REAR AXLEASSEMBLY 2 A TT4 00116 2 LEAF SPRING 3 A TT4 00362 1 4 U BOLT 4 A TT4 00363 2 AXLECLAMP PLATE 5 A TT4 00366 8 WASHER 6 A TT4 00365 8 NUT 7 4313905 1 LEFT...

Page 65: ...65 QA025 REV02 01 27 12 NOTES...

Page 66: ...66 QA025 REV02 01 27 12 AXLES AXLE ASSEMBLY BREAKDOWN FRONT NON DRIVE 2WD...

Page 67: ...UCKLE L H 12 44101 2 NUT SLOTTED 13 500024 6 2 PIN COTTER 14 044TR115 16X 1 TIE RODASSEMBLY 15 36544 2 PLUG CAP 16 38428 2 SPINDLE WHEEL BEARING 17 35704 12 NUT LOCK 18 36361 2 SEAL LOCK 19 706690 X K...

Page 68: ...68 QA025 REV02 01 27 12 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE 4WD...

Page 69: ...5 GRD8 HEX BOLT 21 706032X KIT DIFFERENTIAL BEARING 22 706618X KIT DIFFERENTIAL SHIM 23 25806X 1 CASE DIFFERENTIAL ASSY 32684 1 CASE DIFFERENTIAL 24 41221 10 BOLT DRIVE GEAR 25 17717 2 PINION DIFFEREN...

Page 70: ...SPINDLE 62 31624 2 RING SNAP 68 31552 2 CAP HUB 69 42667 2 GEAR AXLE DRIVE 70 35218 2 SPRING PRESSURE 71 32589 2 PLATE SPRING RETAINING 72 706111X KIT OUTER WHEEL BEARING 73 044HU103 2 HUB ROTOR ASSE...

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Page 72: ...72 QA025 REV02 01 27 12 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE...

Page 73: ...HIM DIFFERENTIAL BEARING 22 706669X KIT CASE DIFFERENTIAL 23 30266 10 BOLT DRIVE GEAR 24 SEE KIT KIT PINION DIFFERENTIAL 25 SEE KIT KIT GEAR DIFFERENTIAL 26 SEE KIT KIT THRUST WASHER PINION 27 SEE KIT...

Page 74: ...74 QA025 REV02 01 27 12 BRAKES WHEELS TIRES BRAKE CALIPER ASSEMBLY REAR 21...

Page 75: ...RING TENSION 12 SEE KIT BELOW 1 BRAKE ADJUSTING LINK 13 SEE KIT BELOW 1 CABLE GUIDE 14 SEE KIT BELOW 1 CABLE ASSEMBLY 15 SEE KIT BELOW 2 SPRING HOLDDOWN 19 4383299 1 PARKING BRAKE CAM L H 19 4383298 1...

Page 76: ...ER 5 6 HOSE CLAMPS 6 A TT5D 00206 1 RETURN LINE 7 A TT4 00207 1 RETURN LINE TEE 8 A TT4 00208 1 MASTER CYLINDER RETURN LINE 9 A TT4 00209 1 MASTER CYLINDER ADAPTER FITTING 10 A TT5D 00210 1 PUMP RETUR...

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Page 78: ...78 QA025 REV02 01 27 12 BRAKES WHEELS TIRES BRAKE SYSTEM HYDRAULIC 18 18...

Page 79: ...TT4 00167 1 BRAKE LINE 8 A TT4 00168 1 CROSS TEE 9 A TT4 00169 1 BRAKE LINE REAR RT 10 A TT4 00170 1 BRAKE LINE LEFT REAR LT 11 A TT4 00171 1 BRAKE LINE REAR 12 A TT4 00172 4 LINE CLAMP 13 NPN 4 NUT 1...

Page 80: ...80 QA025 REV02 01 27 12 BRAKES WHEELS TIRES BRAKE ACTUATOR ASSEMBLY...

Page 81: ...OMSON NYLINER BEARING 4 C TT4 10186 1 BELL CRANK 5 C TT4 10187 1 BELL CRANK PIVOT SHAFT 6 A TT4 00193 3 CLEVIS PIN 7 NPN 3 COTTER PIN 8 A TT4 10192 3 CLEVIS 9 NPN 1 20 X 12 ADJUSTING ROD 10 C TT4 1018...

Page 82: ...82 QA025 REV02 01 27 12 BRAKES WHEELS TIRES PARKING BRAKE ACTUATOR ASSEMBLY...

Page 83: ...CK 5 16 18 5 B TT4 00145 1 CABLE PRIMARY 6 A TT4 00146 1 BAR EQUALIZER 7 NPN 3 CLEVIS PIN 8 NPN 3 COTTER PIN 9 A TT4 00151 1 PARKING BRAKE CABLE SHORT 10 A TT4 00150 1 PARKING BRAKE CABLE REAR LONG 11...

Page 84: ...EV02 01 27 12 BRAKES WHEELS TIRES WHEEL TIRE ASSEMBLY Item Part Number Qty Description 1 A TT4 00121 4 TIRE 2 A TT4 00122 4 RIM 3 A TT4 00123 32 LUG NUTS 4 A TT4 00124 4 VALVESTEMS WHEEL TIRE ASSEMBLY...

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Page 87: ...13 A TT4D 00320 1 TUBE UPPER RADIATOR HOSE 14 A TT4D 00323 1 HOSE WATER PUMP 15 A TT4 00334 1 TUBE 9 0 LONG 16 A TT4 00318 1 TUBE 3 0 LONG 17 4 SCREW HEX CAP 1 4 20 X 4 18 18 NUT HEX LOCK 1 4 20 19 A...

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Page 89: ...AP 10 32 X 3 4 6 A TT4 00280 2 BULK HEADFITTING 7 A TT4 00274 9 90 DEGREE ELBOW 8 A TT4 00205 10 CLAMP 3 4 DIA 9 A TT5D 00014 1 FUEL FILTER WATER SEPARATOR 10 5 HOSE 5 16 FUEL 11 2 SCREW HEX CAP 3 8 1...

Page 90: ...90 QA025 REV02 01 27 12 STEERING SYSTEM STEERING SYSTEM BREAKDOWN...

Page 91: ...ING BOLT DOG POINT 3 8 16 13 A TT4 00393 4 GIBB KEY 14 A TT4 00394 1 1 STEERING SHAFT 15 A TT4 00395 2 BEARING 16 A TT4 00396 2 2 1 8 U BOLT 3 8HD 17 NPN 4 WASHER FLAT 5 16 18 NPN 4 NUT LOCK 5 16 18 1...

Page 92: ...00281 1 1 FOOT PEDAL ASSEMBLY 2 NPN 3 SCREW HEX CAP 1 4 20 X 1 00 G8 3 NPN 3 WASHER FLAT 1 4 4 NPN 3 NUT LOCK 1 4 20 5 A TT4 00285 1 CABLE CLASP 6 A TT4 00287 1 BALL JOINT KIT NUT INCLUDED 7 A TT4 002...

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Page 96: ...mber Qty Description 1 A TT4 00245 1 TRANSMISSION SHIFT CONTROL 2 A TT4 00246 1 TRANSMISSION SHIFT CABLE 3 A TT4 00248 1 TRANSMISSION CABLEBRACKET ASSEMBLY 4 A TT4 00247 1 U BOLT KIT 5 A TT4 00249 1 B...

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Page 99: ...EMBLY HEADLIGHT TAILLIGHT ASSEMBLY DETAIL Item Part Number Qty Description 1 A TT4 00291 5 2 HEADLIGHT 2 A TT4 00292 2 TAILLIGHT 3 NPN 2 WASHER FLAT 1 2 4 NPN 6 WASHER FLAT 1 4 5 NPN 2 NUT 1 2 13 6 NP...

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