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Eagle Solutions, ©2008, Tracker Operator Manual Page #12

Eagle Solutions, ©2008, Tracker Operator Manual Page #13

Daily Maintenance - (every four 
hours of operation)

•  Check  oil  level  (use  10W30  or  SAE30  oil 

only).

•  Check and clean recoil dust filter.

•  Check and clean carburetor air filter.

•  Check  belt  tension  by  pinching  belt  together.  

Belt should deflect only ½” (13 mm).

•  Make  sure  all  components  (pad  holder,  fuel 

cylinder, etc.) are secure and tight.

•  Check  pad  holder  and  pad  daily  (clean  or 

replace).

•  Clean machine.  If compressed air is available, 

blow  dust  from  machine  and  engine, 

concentrating on the inside of engine shrouds.  

Wash undercarriage.  

CAUTION: Care should 

be  taken  to  make  sure  engine  is  cool  before 

water  is  used  to  prevent  warping  and  other 

damage.

Weekly Maintenance – (every 
20 to 50 hours of operation)

•  All Daily Maintenance services.

•  Change oil and oil filters at 50 hours of service.  

Use 10W30 or SAE30 motor oil.  Use of non-

recommended oil may void the engine warranty 

(see engine owner’s manual).

•  Check  for  loose  nuts  and/or  bolts  on  entire 

machine.

•  Examine all propane fuel components for leaks 

or wear.  Replace if necessary.

•  Grease wheels.  Use one pump only of white 

lithium grease.  More grease than recommended 

may push the seals and dust covers out, allowing 

dust and other foreign materials to penetrate the 

bearings, thus shortening their life, as well as 

allowing grease to drop from the wheels to the 

floor. 

Monthly Maintenance – (every 
80 hours of operation)

•  Perform  all  Daily  and  Weekly  Maintenance 

services.

•  Consult  engine  owner’s  manual  for  the 

following:

»

Torque head bolts.

»

Check valve clearance.

»

Torque valve cover bolts.

»

Inspect spark plugs.  Replace if necessary.

»

Remove engine shroud and clean cooling 

fins.

Quarterly Maintenance – (every 
250 hours of operation)

•  Perform all monthly maintenance items.

•  Have engine checked by an Authorized Service 

Center - including emissions check.

Propane Fuel System

Repairs  and  adjustments  to  the  fuel  system  can 

only be made by an authorized, properly trained and 

certified service technician.  Improper adjustments 

will  cause  increased  toxic  emissions  of  carbon 

monoxide and may result in carbon monoxide

Changing the Oil

1.  The engine manufacturer recommends 10W30 

or  SAE30  motor  oil.     

ATTENTION:  Do  not 

over fill oil and never run engine with low oil 

level.

2.  Run engine for five minutes to warm the oil.

3.  Make sure machine is on a level surface, with 

pad resting on the floor.  Place a container under 

the drain and open the oil drain valve.  Allow oil 

to drain completely.

4.  Close  drain  valve  and  add  1  quart  of  10W30 

or  SAE30  motor  oil.    Check  level  and  add  if 

necessary.

5.  Replace  oil-fill  cap  assembly.    Hand  tighten 

only.

Checking the Oil Level

When checking oil, remove dip stick, wipe clean,

and  then  reinsert  the  dip  stick  into  the  engine.  

Do  not  screw  in  for  Kawasaki  or  Robin  engines.  

Remove dip stick and observe oil level as indicated 

on the dip stick.

Adjusting Belt Tension

Tools required:

»

9/16” (19 mm) open end wrench

»

15/16” (24 mm) deep-well socket

1.  Loosen mounting bolt on top side of machine 

deck while holding adjusting nut on underside 

of deck.  

NOTE:  The mounting bolt must be 

loosened before adjustment can be made.

2.  Rotate  adjusting  nut  counter  clockwise  with 

socket to apply tension to belt.

3.  While  holding  the  tension  on  the  adjusting 

nut, tighten the mounting bolt on the top of the 

deck.

4.  Check  belt  tension  by  pinching  belt  together.  

Belt should depress only ½” (12 mm). 

To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

Summary of Contents for 680022

Page 1: ...Eagle Parkway Adairsville GA 30103 800 633 0519 or 770 773 3875 Fax 770 773 9903 www EagleFloorSolutions com email customerservice eaglefloorsolutions com Solutions Model 680022 680267 680570 d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s ...

Page 2: ...hes easy change brush to pad drivers transport wheel adjustable handle aluminum safety fill fuel cylinder with overfill prevention device OPD UL and DOT approved and two year warranty Designed and manufactured in the U S A Tracker 3900 Production 20 000 sq ft hour Engine Speed 3 200 rpm Cleaning Path 30 Brush Speed 320 rpm Brush Size Two 16 counter rotating brushes Machine Dimensions L 53 x W 30 5...

Page 3: ...ction 11 Transport Wheel Installation Removal 11 Starting Machine 11 Operating Machine 11 Stopping the Machine 12 Emergency Stopping 12 Cleaning the Machine 12 Storing the Machine 12 Transporting the Machine 12 Maintenance 12 Daily Maintenance every four hours of operation 13 Weekly Maintenance every 20 to 50 hours of operation 13 Monthly Maintenance every 80 hours of operation 13 Quarterly Mainte...

Page 4: ...on in this manual before operating or servicing this machine Check fuel cylinder for overfill before taking it into the building or placing in storage Install fuel cylinder in a well ventilated area Be aware of propane gas leaks if odor is present Make sure carburetor air filter is clean before starting engine Never run engine with throttle in choke position Never allow water to contact hot engine...

Page 5: ...er than air approximately 1 5 times the specific gravity of air Therefore if propane leaks from the fuel system or cylinder it will lay close to the floor and seek low places like under doors It also doesn t puddle but instead vaporizes and dissipates into the air Because it is released from a pressured container as a vapor propane can t be ingested like gasoline or alcohol fuels Propane is a non ...

Page 6: ... are found in gasoline HC emission Also the environmental impact of propane hydrocarbon emissions is much smaller than that of gasoline However hydrocarbon derivatives are responsible for the characteristic smell which is often a nuisance when propane engines operate indoors Emissions OSHA has set a CO Permissible Exposure Level PEL at 50 parts per million PPM over a time weighted average of eight...

Page 7: ... or cracks on the container surface rusting particularly on the bottom of the cylinder missing cylinder foot ring collar or valve cover manufacture or recertification date and OPD valve These are things that can render the cylinder unusable and dangerous Cylinders are only usable for 12 years from the date of manufacture and must be recertified every 5 years Checking a Cylinder for Overfill Always...

Page 8: ...ate on the collar to be assured it has not passed its recertification date twelve years Emergency Situations with Propane Pressure Relief Valve Vents Cool the cylinder as quickly as possible using water or a fire extinguisher on the body of the cylinder If the propane vapor from the pressure relief valve should ignite do not attempt to extinguish the flame It is consuming the propane gas as it is ...

Page 9: ... store it outside in a secure approved cabinet Servicing or adjusting the propane fuel system should only be done by a trained service technician Never attempt to adjust the fuel system of a propane engine If equipped with an emission monitoring or controlling system never attempt to disconnect it or circumvent it Never attempt to bypass or disconnect the kill switch or any other safety devices Li...

Page 10: ... approved cabinet Clean and inspect air and dust filters Servicing the Machine Planned maintenance is the responsibility of the operator It includes Checking oil level Checking and cleaning air and dust filters Keeping machine clean and lubricated Reporting any damaged or worn parts to supervisor See Maintenance section for servicing intervals and instructions Servicing or adjusting the propane fu...

Page 11: ... Transport Wheel Installation Removal 1 Position one operator at Tracker handle pressing down to lift front end of machine 2 Second operator removes or installs transport wheel 3 When installing transport wheel position so that the chain on the transport wheel that holds the secure pin is in the front away from the Tracker This assures that the wheel is positioned properly allowing ease of movemen...

Page 12: ...achine After use the underneath of the Tracker may be hosed down for cleaning by standing the machine in an upright position 1 Remove the propane cylinder 2 Two operators should firmly grip the front of the Tracker and lift until the machine is upright 3 The stripping brushes or pad drivers may then be easily removed and the under belly of the Tracker may be cleaned 4 Care should be taken when low...

Page 13: ...clean cooling fins Quarterly Maintenance every 250 hours of operation Perform all monthly maintenance items Have engine checked by an Authorized Service Center including emissions check Propane Fuel System Repairs and adjustments to the fuel system can only be made by an authorized properly trained and certified service technician Improper adjustments will cause increased toxic emissions of carbon...

Page 14: ...burned rubber Belt out of adjustment See Adjusting Belt Tension Engine overheats Incorrect oil level Engine overloaded Build up of dirt inside engine shroud See engine owners manual for servicing High fuel consumption Faulty spark plug Dirty air cleaners Improper fuel system adjustment Clean adjust replace spark plug See engine owners manual for servicing NOTE Only properly trained Service Technic...

Page 15: ... changes as described in the engine manufacturer s operator manual See information on the Planned Maintenance Kit at the end of the manual Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental damages so the above limitations and exclusions may not apply to you THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRES...

Page 16: ...ou will need to provide the Engine Serial Number Machine Serial Number Model Number and Proof of Purchase i e invoice 2 You will also need to provide documentation for all repair related charges 3 Your claim will be reviewed to determine if it is covered by our warranty policy If approved a Return Goods Authorization RGA number will be issued for defective parts and an RGA form will be faxed to yo...

Page 17: ... 2 VALVES 1 CYL 1 8 CHOKE VALVE S THROTTLE VALVE S INCLUDES CARB R R 0 6 VALVE LAPPING OR VALVE GUIDES ALL 2 6 MAIN JET S FLOAT OR VALVE INCLUDES CARB R R 0 6 CAMSHAFT 1 3 FLOAT CHAMBER GASKET 0 3 ROCKER ARM OR PUSH ROD 1 ARM OR ROD 0 4 SOLENOID VALVE OR FUEL CUT VALVE 0 3 ROCKER ARMS OR PUSH RODS ALL 0 6 FUEL TUBE TO CARB 0 2 CYLINDER CRANKCASE OIL PUMP DIAPHRAGM FUEL PUMP 0 2 CYLINDER BORING HON...

Page 18: ...REPLACEMENT 1 5 FLEXIWALL SHIELD 0 25 See Engine Warranty Flat Rate Chart FLEXIWALL SHIELD MOUNT 0 5 EXHAUST SYSTEM HANDLE 0 5 MANIFOLD 0 5 ELECTRICAL SYSTEM MUFFLER MOUNTING BRACKET 0 25 BATTERIES BATTERY BOXES 0 25 DRIVE SYSTEM KEY SWITCH 0 25 BELTS 0 25 WIRING HARNESS 0 5 CLUTCHES 0 5 PAD DRIVERS STRIP BRUSHES 0 25 PULLEYS 0 25 TENSIONERS 0 25 Warranty Flat Rate Chart d e r P a r t s C a l l 1 ...

Page 19: ...Eagle Solutions 2008 Tracker Operator Manual Page 19 d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s ...

Page 20: ... carburetor air filter element carburetor foam pre filter and clean oil and filter today Kit includes 2 quarts of oil 1 oil filter 1 recoil dust filter 1 carburetor air filter element 1 carburetor foam pre filter Engine PM Kit Part Honda 680426 Robin 680508 Kawasaki 13hp 680713 Kawasaki 17hp 680428 Features Planned Maintenance Kit Don t Forget P O Box 350 100 Eagle Parkway Adairsville GA 30103 800...

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