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Eagle Solutions, ©2008, Tracker Operator Manual Page #16

Eagle Solutions, ©2008, Tracker Operator Manual Page #17

Job Description

Labor 

Hours 

Allowed

Job Description

Labor 

Hours 

Allowed

TUNE UP & ADJUSTMENT

PISTON & CRANKSHAFT

COMPRESSION MEASUREMENT (ALL)

0.4

PISTON OR RING SET (1 CYCL)

2.1

VALVE CLEARANCE ADJUSTMENT (ALL)

0.6

PISTON OR RING SETS (ALL)

2.9

VALVE CLEARANCE ADJUSTMENT (1 CYL)

0.3

CRANKSHAFT

3.3

GOVERNOR ADJ

 (Includes low idle & high speed adj) (ALL)

0.3

CONNECTING ROD (1CYL)

2.1

LOW IDLE & HIGH SPEED ADJUSTMENT (ALL)

0.2

CONNECTING RODS (ALL)

2.9

CARB CLEANING (ALL)

0.7

CRANK/OR CAMSHAFT OIL SEAL (PTO SIDE)

0.9

CYLINDER HEADS, VALVES & CAMSHAFT

CRANK/CAMSHAFT OIL SEAL

 (FLYWHEEL SIDE)

0.8

CYLINDER HEAD COVER OR GASKET (1 CYL)

0.2

RECOIL STARTER & GOVERNOR

CYLINDER HEAD COVERS OR GASKETS (ALL)

0.3

RECOIL STARTER ASSY

0.1

CYLINDER HEAD (1 CYL)

1.7

REEL, SPRING OR ROPE

0.3

CYLINDER HEADS (ALL)

2.2

GOVERNOR ASSY OR SLEEVE

1

CYLINDER HEAD GASKET (1 CYL)

1.3

GOVERNOR SHAFT OR OIL SEAL

0.9

CYLINDER HEAD GASKETS (ALL)

1.8

GOVERNOR ARM

0.3

VALVE AND/OR SPRING (1 VALVE OR SPRING)

1.5

CONTROL PANEL ASSY

0.3

VALVE AND/OR SPRINGS

 (2 VALVES OR SPRINGS) (1 CYL)

1.6

CARB, FUEL PUMP AND FUEL TANK

VALVES AND/OR SPRINGS (ALL)

2.2

CARBURETOR

0.5

VALVE LAPPING OR VALVE GUIDE 

(1 VALVE, 1 CYL)

1.6

CARB HOLDER OR INTAKE MANIFOLD

0.6

VALVE LAPPING (2 VALVES, 1 CYL)

1.8

CHOKE VALVE(S)/THROTTLE VALVE(S) 

(INCLUDES 

CARB R&R)

0.6

VALVE LAPPING OR VALVE GUIDES (ALL)

2.6

MAIN JET(S) FLOAT OR VALVE 

(INCLUDES CARB R&R)

0.6

CAMSHAFT

1.3

FLOAT CHAMBER GASKET

0.3

ROCKER ARM OR PUSH ROD (1 ARM OR ROD)

0.4

SOLENOID VALVE OR FUEL CUT VALVE

0.3

ROCKER ARMS OR PUSH RODS (ALL)

0.6

FUEL TUBE (TO CARB)

0.2

CYLINDER/CRANKCASE & OIL PUMP

DIAPHRAGM FUEL PUMP

0.2

CYLINDER BORING & HONING (1 CYL)

4.8

FUEL FILTER

0.1

CYLINDER BORING & HONING (ALL)

5.3

IGNITION, COOLING & STARTER MOTOR

CRANKCASE OR MAIN BALL BEARINGS

4.1

ENGINE FLYWHEEL

0.7

BREATHER, BREATHER COVER OR REED VALVES

1

CHARGING COIL OR STARTER

0.9

CRANKCASE COVER

1.2

IGNITION COIL (1)

0.5

CRANKCASE COVER GASKET

0.8

IGNITION COILS (ALL)

0.7

OIL FILTER (CARTRIDGE) OR OIL DRAIN PLUG

0.1

SPARK PLUG (1)

0.1

OIL PUMP

1.1

SPARK PLUGS (ALL)

0.2

OIL PRESSURE RELIEF VALVE

1

VOLTAGE REGULATOR

 (REGULATOR/RECTIFIER)

0.2

OIL FILTER SCREEN (INTERNAL)

0.9

COOLING FAN

0.3

OIL DRAIN PLUG OR GASKET, OR OIL FILTER/

OIL LEVEL DIPSTICK TUBE

0.1

COOLING FAN HOUSING

0.2

OIL PRESSURE SWITCH

0.2

UPPER ENGINE SHROUD

0.2

AIR CLEANER/MUFFLER

LOWER ENGINE SHROUD

0.2

AIR CLEANER CASE

0.2

STARTER MOTOR ASSY

0.3

AIR CLEANER ELEMENT OR COVER

0.1

STARTER BRUSH(ES) 

(INCLUDES STARTER (R&R))

0.5

MUFFLER OR HEAT COVERS

0.2

MISC

EXHAUST PIPE(S) OR GASKET(S)

0.3

DIAGNOSIS

0.5

Engine Warranty Flat Rate Chart

To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

Summary of Contents for 680022

Page 1: ...Eagle Parkway Adairsville GA 30103 800 633 0519 or 770 773 3875 Fax 770 773 9903 www EagleFloorSolutions com email customerservice eaglefloorsolutions com Solutions Model 680022 680267 680570 d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s ...

Page 2: ...hes easy change brush to pad drivers transport wheel adjustable handle aluminum safety fill fuel cylinder with overfill prevention device OPD UL and DOT approved and two year warranty Designed and manufactured in the U S A Tracker 3900 Production 20 000 sq ft hour Engine Speed 3 200 rpm Cleaning Path 30 Brush Speed 320 rpm Brush Size Two 16 counter rotating brushes Machine Dimensions L 53 x W 30 5...

Page 3: ...ction 11 Transport Wheel Installation Removal 11 Starting Machine 11 Operating Machine 11 Stopping the Machine 12 Emergency Stopping 12 Cleaning the Machine 12 Storing the Machine 12 Transporting the Machine 12 Maintenance 12 Daily Maintenance every four hours of operation 13 Weekly Maintenance every 20 to 50 hours of operation 13 Monthly Maintenance every 80 hours of operation 13 Quarterly Mainte...

Page 4: ...on in this manual before operating or servicing this machine Check fuel cylinder for overfill before taking it into the building or placing in storage Install fuel cylinder in a well ventilated area Be aware of propane gas leaks if odor is present Make sure carburetor air filter is clean before starting engine Never run engine with throttle in choke position Never allow water to contact hot engine...

Page 5: ...er than air approximately 1 5 times the specific gravity of air Therefore if propane leaks from the fuel system or cylinder it will lay close to the floor and seek low places like under doors It also doesn t puddle but instead vaporizes and dissipates into the air Because it is released from a pressured container as a vapor propane can t be ingested like gasoline or alcohol fuels Propane is a non ...

Page 6: ... are found in gasoline HC emission Also the environmental impact of propane hydrocarbon emissions is much smaller than that of gasoline However hydrocarbon derivatives are responsible for the characteristic smell which is often a nuisance when propane engines operate indoors Emissions OSHA has set a CO Permissible Exposure Level PEL at 50 parts per million PPM over a time weighted average of eight...

Page 7: ... or cracks on the container surface rusting particularly on the bottom of the cylinder missing cylinder foot ring collar or valve cover manufacture or recertification date and OPD valve These are things that can render the cylinder unusable and dangerous Cylinders are only usable for 12 years from the date of manufacture and must be recertified every 5 years Checking a Cylinder for Overfill Always...

Page 8: ...ate on the collar to be assured it has not passed its recertification date twelve years Emergency Situations with Propane Pressure Relief Valve Vents Cool the cylinder as quickly as possible using water or a fire extinguisher on the body of the cylinder If the propane vapor from the pressure relief valve should ignite do not attempt to extinguish the flame It is consuming the propane gas as it is ...

Page 9: ... store it outside in a secure approved cabinet Servicing or adjusting the propane fuel system should only be done by a trained service technician Never attempt to adjust the fuel system of a propane engine If equipped with an emission monitoring or controlling system never attempt to disconnect it or circumvent it Never attempt to bypass or disconnect the kill switch or any other safety devices Li...

Page 10: ... approved cabinet Clean and inspect air and dust filters Servicing the Machine Planned maintenance is the responsibility of the operator It includes Checking oil level Checking and cleaning air and dust filters Keeping machine clean and lubricated Reporting any damaged or worn parts to supervisor See Maintenance section for servicing intervals and instructions Servicing or adjusting the propane fu...

Page 11: ... Transport Wheel Installation Removal 1 Position one operator at Tracker handle pressing down to lift front end of machine 2 Second operator removes or installs transport wheel 3 When installing transport wheel position so that the chain on the transport wheel that holds the secure pin is in the front away from the Tracker This assures that the wheel is positioned properly allowing ease of movemen...

Page 12: ...achine After use the underneath of the Tracker may be hosed down for cleaning by standing the machine in an upright position 1 Remove the propane cylinder 2 Two operators should firmly grip the front of the Tracker and lift until the machine is upright 3 The stripping brushes or pad drivers may then be easily removed and the under belly of the Tracker may be cleaned 4 Care should be taken when low...

Page 13: ...clean cooling fins Quarterly Maintenance every 250 hours of operation Perform all monthly maintenance items Have engine checked by an Authorized Service Center including emissions check Propane Fuel System Repairs and adjustments to the fuel system can only be made by an authorized properly trained and certified service technician Improper adjustments will cause increased toxic emissions of carbon...

Page 14: ...burned rubber Belt out of adjustment See Adjusting Belt Tension Engine overheats Incorrect oil level Engine overloaded Build up of dirt inside engine shroud See engine owners manual for servicing High fuel consumption Faulty spark plug Dirty air cleaners Improper fuel system adjustment Clean adjust replace spark plug See engine owners manual for servicing NOTE Only properly trained Service Technic...

Page 15: ... changes as described in the engine manufacturer s operator manual See information on the Planned Maintenance Kit at the end of the manual Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental damages so the above limitations and exclusions may not apply to you THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRES...

Page 16: ...ou will need to provide the Engine Serial Number Machine Serial Number Model Number and Proof of Purchase i e invoice 2 You will also need to provide documentation for all repair related charges 3 Your claim will be reviewed to determine if it is covered by our warranty policy If approved a Return Goods Authorization RGA number will be issued for defective parts and an RGA form will be faxed to yo...

Page 17: ... 2 VALVES 1 CYL 1 8 CHOKE VALVE S THROTTLE VALVE S INCLUDES CARB R R 0 6 VALVE LAPPING OR VALVE GUIDES ALL 2 6 MAIN JET S FLOAT OR VALVE INCLUDES CARB R R 0 6 CAMSHAFT 1 3 FLOAT CHAMBER GASKET 0 3 ROCKER ARM OR PUSH ROD 1 ARM OR ROD 0 4 SOLENOID VALVE OR FUEL CUT VALVE 0 3 ROCKER ARMS OR PUSH RODS ALL 0 6 FUEL TUBE TO CARB 0 2 CYLINDER CRANKCASE OIL PUMP DIAPHRAGM FUEL PUMP 0 2 CYLINDER BORING HON...

Page 18: ...REPLACEMENT 1 5 FLEXIWALL SHIELD 0 25 See Engine Warranty Flat Rate Chart FLEXIWALL SHIELD MOUNT 0 5 EXHAUST SYSTEM HANDLE 0 5 MANIFOLD 0 5 ELECTRICAL SYSTEM MUFFLER MOUNTING BRACKET 0 25 BATTERIES BATTERY BOXES 0 25 DRIVE SYSTEM KEY SWITCH 0 25 BELTS 0 25 WIRING HARNESS 0 5 CLUTCHES 0 5 PAD DRIVERS STRIP BRUSHES 0 25 PULLEYS 0 25 TENSIONERS 0 25 Warranty Flat Rate Chart d e r P a r t s C a l l 1 ...

Page 19: ...Eagle Solutions 2008 Tracker Operator Manual Page 19 d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s ...

Page 20: ... carburetor air filter element carburetor foam pre filter and clean oil and filter today Kit includes 2 quarts of oil 1 oil filter 1 recoil dust filter 1 carburetor air filter element 1 carburetor foam pre filter Engine PM Kit Part Honda 680426 Robin 680508 Kawasaki 13hp 680713 Kawasaki 17hp 680428 Features Planned Maintenance Kit Don t Forget P O Box 350 100 Eagle Parkway Adairsville GA 30103 800...

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