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Eagle Solutions, ©2008, Tracker Operator Manual Page #

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Eagle Solutions, ©2008, Tracker Operator Manual Page #5

Propane  is  a  hydrocarbon  (C3H8)  and  is 

sometimes  referred  to  as  liquefied  petroleum  gas, 

LP-gas or LPG.  It is produced from both natural 

gas  processing  and  crude  oil  refining.   The  major 

harmful  emissions  from  propane  engines  include: 

Carbon  monoxide  (CO),  Nitrogen  oxides  (NOx) 

and  Hydrocarbons  (HC).  Propane,  like  butane  or 

methane,  is  odorless.    An  odorant  (usually  ethyl

mercaptan)  is  added  to  give  propane  its  very 

distinctive,  pungent  smell.   The  odorant  acts  as  a 

warning agent so that leaks can be detected quickly.  

It is not harmful to breathe.

Propane  is  unique  because  it  is  a  gas  at 

atmospheric pressure and a liquid when stored under 

pressure.    Like  any  other  liquid  it  expands  when 

heated,  and  it  expands  very  rapidly.    Compared 

to  water,  propane  will  expand 17  times  more  in 

volume with  an  identical  increase  in  temperature.  

The reason for storing propane under pressure as a 

liquid inside a fuel tank is to save space.  A given 

volume of  propane  vapor  can  be  compressed  into 

1/270th of its volume when liquefied.  Conversely, a 

given volume of propane liquid can expand roughly 

270 times if allowed to change back into a vapor.  

Because of this expansion, propane fuel tanks are 

never completely filled with liquid.  New propane 

cylinders  are  manufactured  with  an  Overfilling 

Prevention Device (OPD) that shuts off the filling 

process when the tank reaches 80% of its capacity 

to  allow  room  for  thermal  expansion.    Fuel  tanks 

are  also  equipped  with  pressure  relief  valves  that

vent propane vapor if internal tank pressure exceeds 

the  preset  rating  of  the  valve.  The  valve  closes 

automatically  when  internal  pressure  is  reduced 

below this start-to-discharge pressure.    This allows 

for changes in fuel volume caused by temperature 

variations without any release of gas from the tank.

Liquefied propane has a boiling point of -44

o

 F.  

If  venting  propane  from  the  fixed  liquefied  level 

gauge, be aware that the plume of gas can frostbite

your flesh.

Propane  gas  is  heavier  than  air,  approximately 

1.5 times  the  specific  gravity  of  air.    Therefore, 

if  propane  leaks  from  the  fuel  system  or  cylinder 

it  will lay  close  to  the  floor  and  seek  low  places, 

like under doors.  It also doesn’t puddle but instead 

vaporizes  and  dissipates  into  the  air.    Because  it 

is released from a pressured container as a vapor, 

propane can’t be ingested like gasoline or alcohol

fuels.  Propane is a non-toxic, non-poisonous fuel 

that doesn’t contaminate aquifers or soil.

Propane  has  a  narrow  range  of  flammability 

when  compared  with  other  petroleum  products

and has the lowest flammability range of any fossil 

fuel.  In order to ignite, the propane/air mix must 

contain  from  2.2  percent  to  9.6  percent  propane 

vapor.  If the mixture contains less than 2.2 percent 

gas, it is too lean to burn.  If it contains more than 

9.6 percent, it is too rich to burn.  Propane will not 

ignite  when  combined  with  air  unless  the  source 

of ignition reaches between 920 - 1020

o

 F and can 

ignite without needing a spark or flame.  In contrast, 

gasoline  will  ignite  when  the  source  of  ignition 

reaches only 430-500

o

 F.  The propane flame will 

not burn hotter than 3595

o

 F.

Service Tech School

This class includes discussions on safe work environments and procedures, machine updates and 

the future of the industry and Eagle Solutions. Enjoy hands on training of electrical ignition and, 

starting systems, replacing of fuel systems, emissions testing, advanced failure analysis and tear down

and reassembly procedures. You will be given a plant tour and meet the customer service people you 

speak with regularly on the phone. This certification program is NOT a small engines class. Although, 

you do not need to be a mechanic to attend you should have a general knowledge of engines.  Call 

today for a class schedule, 800.633.0519.

Benefits of Attending

•  Certified to work on Eagle Solutions equipment

•  NFPA Certificate to work on LP-Gas equipment

•  Updated on modifications and new Eagle Solutions equipment repair procedures

•  A renewed appreciation for safety

•  Certification can help lower liability insurance costs

What is Propane?

To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

Summary of Contents for 680022

Page 1: ...Eagle Parkway Adairsville GA 30103 800 633 0519 or 770 773 3875 Fax 770 773 9903 www EagleFloorSolutions com email customerservice eaglefloorsolutions com Solutions Model 680022 680267 680570 d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s ...

Page 2: ...hes easy change brush to pad drivers transport wheel adjustable handle aluminum safety fill fuel cylinder with overfill prevention device OPD UL and DOT approved and two year warranty Designed and manufactured in the U S A Tracker 3900 Production 20 000 sq ft hour Engine Speed 3 200 rpm Cleaning Path 30 Brush Speed 320 rpm Brush Size Two 16 counter rotating brushes Machine Dimensions L 53 x W 30 5...

Page 3: ...ction 11 Transport Wheel Installation Removal 11 Starting Machine 11 Operating Machine 11 Stopping the Machine 12 Emergency Stopping 12 Cleaning the Machine 12 Storing the Machine 12 Transporting the Machine 12 Maintenance 12 Daily Maintenance every four hours of operation 13 Weekly Maintenance every 20 to 50 hours of operation 13 Monthly Maintenance every 80 hours of operation 13 Quarterly Mainte...

Page 4: ...on in this manual before operating or servicing this machine Check fuel cylinder for overfill before taking it into the building or placing in storage Install fuel cylinder in a well ventilated area Be aware of propane gas leaks if odor is present Make sure carburetor air filter is clean before starting engine Never run engine with throttle in choke position Never allow water to contact hot engine...

Page 5: ...er than air approximately 1 5 times the specific gravity of air Therefore if propane leaks from the fuel system or cylinder it will lay close to the floor and seek low places like under doors It also doesn t puddle but instead vaporizes and dissipates into the air Because it is released from a pressured container as a vapor propane can t be ingested like gasoline or alcohol fuels Propane is a non ...

Page 6: ... are found in gasoline HC emission Also the environmental impact of propane hydrocarbon emissions is much smaller than that of gasoline However hydrocarbon derivatives are responsible for the characteristic smell which is often a nuisance when propane engines operate indoors Emissions OSHA has set a CO Permissible Exposure Level PEL at 50 parts per million PPM over a time weighted average of eight...

Page 7: ... or cracks on the container surface rusting particularly on the bottom of the cylinder missing cylinder foot ring collar or valve cover manufacture or recertification date and OPD valve These are things that can render the cylinder unusable and dangerous Cylinders are only usable for 12 years from the date of manufacture and must be recertified every 5 years Checking a Cylinder for Overfill Always...

Page 8: ...ate on the collar to be assured it has not passed its recertification date twelve years Emergency Situations with Propane Pressure Relief Valve Vents Cool the cylinder as quickly as possible using water or a fire extinguisher on the body of the cylinder If the propane vapor from the pressure relief valve should ignite do not attempt to extinguish the flame It is consuming the propane gas as it is ...

Page 9: ... store it outside in a secure approved cabinet Servicing or adjusting the propane fuel system should only be done by a trained service technician Never attempt to adjust the fuel system of a propane engine If equipped with an emission monitoring or controlling system never attempt to disconnect it or circumvent it Never attempt to bypass or disconnect the kill switch or any other safety devices Li...

Page 10: ... approved cabinet Clean and inspect air and dust filters Servicing the Machine Planned maintenance is the responsibility of the operator It includes Checking oil level Checking and cleaning air and dust filters Keeping machine clean and lubricated Reporting any damaged or worn parts to supervisor See Maintenance section for servicing intervals and instructions Servicing or adjusting the propane fu...

Page 11: ... Transport Wheel Installation Removal 1 Position one operator at Tracker handle pressing down to lift front end of machine 2 Second operator removes or installs transport wheel 3 When installing transport wheel position so that the chain on the transport wheel that holds the secure pin is in the front away from the Tracker This assures that the wheel is positioned properly allowing ease of movemen...

Page 12: ...achine After use the underneath of the Tracker may be hosed down for cleaning by standing the machine in an upright position 1 Remove the propane cylinder 2 Two operators should firmly grip the front of the Tracker and lift until the machine is upright 3 The stripping brushes or pad drivers may then be easily removed and the under belly of the Tracker may be cleaned 4 Care should be taken when low...

Page 13: ...clean cooling fins Quarterly Maintenance every 250 hours of operation Perform all monthly maintenance items Have engine checked by an Authorized Service Center including emissions check Propane Fuel System Repairs and adjustments to the fuel system can only be made by an authorized properly trained and certified service technician Improper adjustments will cause increased toxic emissions of carbon...

Page 14: ...burned rubber Belt out of adjustment See Adjusting Belt Tension Engine overheats Incorrect oil level Engine overloaded Build up of dirt inside engine shroud See engine owners manual for servicing High fuel consumption Faulty spark plug Dirty air cleaners Improper fuel system adjustment Clean adjust replace spark plug See engine owners manual for servicing NOTE Only properly trained Service Technic...

Page 15: ... changes as described in the engine manufacturer s operator manual See information on the Planned Maintenance Kit at the end of the manual Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental damages so the above limitations and exclusions may not apply to you THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRES...

Page 16: ...ou will need to provide the Engine Serial Number Machine Serial Number Model Number and Proof of Purchase i e invoice 2 You will also need to provide documentation for all repair related charges 3 Your claim will be reviewed to determine if it is covered by our warranty policy If approved a Return Goods Authorization RGA number will be issued for defective parts and an RGA form will be faxed to yo...

Page 17: ... 2 VALVES 1 CYL 1 8 CHOKE VALVE S THROTTLE VALVE S INCLUDES CARB R R 0 6 VALVE LAPPING OR VALVE GUIDES ALL 2 6 MAIN JET S FLOAT OR VALVE INCLUDES CARB R R 0 6 CAMSHAFT 1 3 FLOAT CHAMBER GASKET 0 3 ROCKER ARM OR PUSH ROD 1 ARM OR ROD 0 4 SOLENOID VALVE OR FUEL CUT VALVE 0 3 ROCKER ARMS OR PUSH RODS ALL 0 6 FUEL TUBE TO CARB 0 2 CYLINDER CRANKCASE OIL PUMP DIAPHRAGM FUEL PUMP 0 2 CYLINDER BORING HON...

Page 18: ...REPLACEMENT 1 5 FLEXIWALL SHIELD 0 25 See Engine Warranty Flat Rate Chart FLEXIWALL SHIELD MOUNT 0 5 EXHAUST SYSTEM HANDLE 0 5 MANIFOLD 0 5 ELECTRICAL SYSTEM MUFFLER MOUNTING BRACKET 0 25 BATTERIES BATTERY BOXES 0 25 DRIVE SYSTEM KEY SWITCH 0 25 BELTS 0 25 WIRING HARNESS 0 5 CLUTCHES 0 5 PAD DRIVERS STRIP BRUSHES 0 25 PULLEYS 0 25 TENSIONERS 0 25 Warranty Flat Rate Chart d e r P a r t s C a l l 1 ...

Page 19: ...Eagle Solutions 2008 Tracker Operator Manual Page 19 d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s ...

Page 20: ... carburetor air filter element carburetor foam pre filter and clean oil and filter today Kit includes 2 quarts of oil 1 oil filter 1 recoil dust filter 1 carburetor air filter element 1 carburetor foam pre filter Engine PM Kit Part Honda 680426 Robin 680508 Kawasaki 13hp 680713 Kawasaki 17hp 680428 Features Planned Maintenance Kit Don t Forget P O Box 350 100 Eagle Parkway Adairsville GA 30103 800...

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