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Eagle Solutions, ©2008, Tracker Operator Manual Page #6

Eagle Solutions, ©2008, Tracker Operator Manual Page #7

United  States  and  European  studies  show  that

propane  reduces  greenhouse  gases.    The  Propane 

Education  and  Research  Council  states,  “Unlike 

fuels  such  as  natural  gas,  propane  vapor  is 

removed  from  the  atmosphere  faster  than  it  takes 

for it to become well-mixed and impact the global 

climate.   Additionally,  propane  does  not  have  the 

contaminants  of  some  other  fuels  like  diesel,  and

has less criteria pollutants across many applications.  

Propane’s portability, storability, and environmental 

benefits  also  qualify  it  to  serve  the  unique  needs 

of  several  applications,”  like  floor  maintenance 

and  restoration  equipment.    Based  on  the  UK 

Government’s  Standard  Assessment  Procedure 

(SAP)  for  Energy  Rating  for  Dwellings  (2005 

edition), Calor Gas Ltd. concluded that “electricity 

emits 80.0% more CO2 than LPG – propane gas.”  

(CO2  being  a  primary  contributor  to  greenhouse 

gas.)  Therefore, we can be proud to produce and

you to own propane powered machines.  However, 

there are some emissions from propane that can be 

dangerous to humans.

Carbon Monoxide is generated in the exhaust as 

the result of incomplete combustion of fuel.  CO is 

a very toxic, colorless and odorless gas.  Propane 

emissions may contain considerable amounts of CO.  

When  operating  propane  powered  floor  machines 

in  tightly  enclosed  spaces  carbon  monoxide  can 

accumulate quickly and reach concentrations which

are  dangerous  for  humans.    It  causes  headaches, 

dizziness, lethargy and death.  

Nitrogen oxides are generated from nitrogen and

oxygen  under  the  high  temperature  and  pressure 

conditions  in  the  engine  cylinder.    NOx  consists 

mostly  of  nitric  oxide  (NO)  and  some  nitrogen 

dioxide (NO2).  Nitrogen dioxide is a reactive gas 

and is very toxic to humans.  Accumulation of NOx 

in a warehouse atmosphere may be also detrimental 

for the stored goods.  For example, only a few ppm 

of  NOx  in  the  ambient  air  can  change  the  color 

of  paper  stock  from  white  to  yellowish.    NOx 

emissions are also a serious environmental concern 

because of their ozone reactivity and important role 

in smog formation.

Hydrocarbons  are  also  a  product  of  incomplete 

combustion  of  fuel.    Propane  emissions,  because 

of  the  composition  of  fuel,  contain  only  short 

chain hydrocarbons.  They are not likely to contain 

toxic components  which  are  found  in  gasoline 

HC  emission.   Also,  the  environmental  impact  of 

propane  hydrocarbon  emissions  is  much  smaller

than  that  of  gasoline.    However,  hydrocarbon 

derivatives  are  responsible  for  the  characteristic 

smell  which  is  often  a  nuisance  when  propane 

engines operate indoors.

Emissions

OSHA has set a CO Permissible Exposure Level 

(PEL)  at  50  parts  per  million  (PPM)  over  a  time

weighted  average  of  eight  hours  and  a  ceiling  of 

200 PPM.  To manage propane emissions in Eagle 

machines, we install a three way catalytic muffler 

that takes  the  reactions  from  CO,  HC  and  NOx 

and  simultaneously  removes  nearly  all  of  these 

pollutants.    Concentrations  of  pollutants  in  the 

exhaust gas depend on the fuel mixture composition.  

At lean  fuel  mixtures,  the  exhaust  gases  contain 

little  carbon  monoxide  or  hydrocarbons  but  high 

concentrations  of  NOx.    Rich  mixtures  produce 

high concentrations of CO and HC with little NOx.  

Therefore,  it  is  very  important  to  maintain  the

engine as recommended.  Some things that assist in 

keeping emissions low follow.

Air Filters:  The air fuel ratio can be affected by 

dirty air filters, which can cause an imbalance in the 

air mixed with propane and increases emissions.  It 

is  imperative  that  the  operator  check  and  correct 

dirty air filters every time the machine is used.

Oil Level:  Another thing that can alter emission 

levels is the over filling of oil. When the oil level is 

too high, the vacuum effect of the engine over the 

oil pan pulls oil vapor off the oil and distributes it 

on the carburetor air filter.  This in turn collects dust 

and restricts the free flow of air to the fuel mixture.  

In turn, it increases the production of CO.  Operators

should faithfully check the oil level and keep it at 

the  recommended  level  and  not  leave  machines 

idling for more than a few minutes.

When  checking  the  oil  level,  be  aware  that

different  engine  manufacturers  have  different 

instructions for checking the oil level.  Some instruct

to unscrew the dipstick, wipe it off and reinsert it 

without screwing it in, then extracting it to read the 

level.  Others instruct the dipstick to be screwed in 

before reading the level.  Because of the importance 

of maintaining the correct oil level always consult 

the  engine  manufacturer  operation  manual  for  the

correct procedure.  At all times the machine should 

be setting level on the floor when checking the oil.

Controlling Emissions

To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

Summary of Contents for 680022

Page 1: ...Eagle Parkway Adairsville GA 30103 800 633 0519 or 770 773 3875 Fax 770 773 9903 www EagleFloorSolutions com email customerservice eaglefloorsolutions com Solutions Model 680022 680267 680570 d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s ...

Page 2: ...hes easy change brush to pad drivers transport wheel adjustable handle aluminum safety fill fuel cylinder with overfill prevention device OPD UL and DOT approved and two year warranty Designed and manufactured in the U S A Tracker 3900 Production 20 000 sq ft hour Engine Speed 3 200 rpm Cleaning Path 30 Brush Speed 320 rpm Brush Size Two 16 counter rotating brushes Machine Dimensions L 53 x W 30 5...

Page 3: ...ction 11 Transport Wheel Installation Removal 11 Starting Machine 11 Operating Machine 11 Stopping the Machine 12 Emergency Stopping 12 Cleaning the Machine 12 Storing the Machine 12 Transporting the Machine 12 Maintenance 12 Daily Maintenance every four hours of operation 13 Weekly Maintenance every 20 to 50 hours of operation 13 Monthly Maintenance every 80 hours of operation 13 Quarterly Mainte...

Page 4: ...on in this manual before operating or servicing this machine Check fuel cylinder for overfill before taking it into the building or placing in storage Install fuel cylinder in a well ventilated area Be aware of propane gas leaks if odor is present Make sure carburetor air filter is clean before starting engine Never run engine with throttle in choke position Never allow water to contact hot engine...

Page 5: ...er than air approximately 1 5 times the specific gravity of air Therefore if propane leaks from the fuel system or cylinder it will lay close to the floor and seek low places like under doors It also doesn t puddle but instead vaporizes and dissipates into the air Because it is released from a pressured container as a vapor propane can t be ingested like gasoline or alcohol fuels Propane is a non ...

Page 6: ... are found in gasoline HC emission Also the environmental impact of propane hydrocarbon emissions is much smaller than that of gasoline However hydrocarbon derivatives are responsible for the characteristic smell which is often a nuisance when propane engines operate indoors Emissions OSHA has set a CO Permissible Exposure Level PEL at 50 parts per million PPM over a time weighted average of eight...

Page 7: ... or cracks on the container surface rusting particularly on the bottom of the cylinder missing cylinder foot ring collar or valve cover manufacture or recertification date and OPD valve These are things that can render the cylinder unusable and dangerous Cylinders are only usable for 12 years from the date of manufacture and must be recertified every 5 years Checking a Cylinder for Overfill Always...

Page 8: ...ate on the collar to be assured it has not passed its recertification date twelve years Emergency Situations with Propane Pressure Relief Valve Vents Cool the cylinder as quickly as possible using water or a fire extinguisher on the body of the cylinder If the propane vapor from the pressure relief valve should ignite do not attempt to extinguish the flame It is consuming the propane gas as it is ...

Page 9: ... store it outside in a secure approved cabinet Servicing or adjusting the propane fuel system should only be done by a trained service technician Never attempt to adjust the fuel system of a propane engine If equipped with an emission monitoring or controlling system never attempt to disconnect it or circumvent it Never attempt to bypass or disconnect the kill switch or any other safety devices Li...

Page 10: ... approved cabinet Clean and inspect air and dust filters Servicing the Machine Planned maintenance is the responsibility of the operator It includes Checking oil level Checking and cleaning air and dust filters Keeping machine clean and lubricated Reporting any damaged or worn parts to supervisor See Maintenance section for servicing intervals and instructions Servicing or adjusting the propane fu...

Page 11: ... Transport Wheel Installation Removal 1 Position one operator at Tracker handle pressing down to lift front end of machine 2 Second operator removes or installs transport wheel 3 When installing transport wheel position so that the chain on the transport wheel that holds the secure pin is in the front away from the Tracker This assures that the wheel is positioned properly allowing ease of movemen...

Page 12: ...achine After use the underneath of the Tracker may be hosed down for cleaning by standing the machine in an upright position 1 Remove the propane cylinder 2 Two operators should firmly grip the front of the Tracker and lift until the machine is upright 3 The stripping brushes or pad drivers may then be easily removed and the under belly of the Tracker may be cleaned 4 Care should be taken when low...

Page 13: ...clean cooling fins Quarterly Maintenance every 250 hours of operation Perform all monthly maintenance items Have engine checked by an Authorized Service Center including emissions check Propane Fuel System Repairs and adjustments to the fuel system can only be made by an authorized properly trained and certified service technician Improper adjustments will cause increased toxic emissions of carbon...

Page 14: ...burned rubber Belt out of adjustment See Adjusting Belt Tension Engine overheats Incorrect oil level Engine overloaded Build up of dirt inside engine shroud See engine owners manual for servicing High fuel consumption Faulty spark plug Dirty air cleaners Improper fuel system adjustment Clean adjust replace spark plug See engine owners manual for servicing NOTE Only properly trained Service Technic...

Page 15: ... changes as described in the engine manufacturer s operator manual See information on the Planned Maintenance Kit at the end of the manual Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental damages so the above limitations and exclusions may not apply to you THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRES...

Page 16: ...ou will need to provide the Engine Serial Number Machine Serial Number Model Number and Proof of Purchase i e invoice 2 You will also need to provide documentation for all repair related charges 3 Your claim will be reviewed to determine if it is covered by our warranty policy If approved a Return Goods Authorization RGA number will be issued for defective parts and an RGA form will be faxed to yo...

Page 17: ... 2 VALVES 1 CYL 1 8 CHOKE VALVE S THROTTLE VALVE S INCLUDES CARB R R 0 6 VALVE LAPPING OR VALVE GUIDES ALL 2 6 MAIN JET S FLOAT OR VALVE INCLUDES CARB R R 0 6 CAMSHAFT 1 3 FLOAT CHAMBER GASKET 0 3 ROCKER ARM OR PUSH ROD 1 ARM OR ROD 0 4 SOLENOID VALVE OR FUEL CUT VALVE 0 3 ROCKER ARMS OR PUSH RODS ALL 0 6 FUEL TUBE TO CARB 0 2 CYLINDER CRANKCASE OIL PUMP DIAPHRAGM FUEL PUMP 0 2 CYLINDER BORING HON...

Page 18: ...REPLACEMENT 1 5 FLEXIWALL SHIELD 0 25 See Engine Warranty Flat Rate Chart FLEXIWALL SHIELD MOUNT 0 5 EXHAUST SYSTEM HANDLE 0 5 MANIFOLD 0 5 ELECTRICAL SYSTEM MUFFLER MOUNTING BRACKET 0 25 BATTERIES BATTERY BOXES 0 25 DRIVE SYSTEM KEY SWITCH 0 25 BELTS 0 25 WIRING HARNESS 0 5 CLUTCHES 0 5 PAD DRIVERS STRIP BRUSHES 0 25 PULLEYS 0 25 TENSIONERS 0 25 Warranty Flat Rate Chart d e r P a r t s C a l l 1 ...

Page 19: ...Eagle Solutions 2008 Tracker Operator Manual Page 19 d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s ...

Page 20: ... carburetor air filter element carburetor foam pre filter and clean oil and filter today Kit includes 2 quarts of oil 1 oil filter 1 recoil dust filter 1 carburetor air filter element 1 carburetor foam pre filter Engine PM Kit Part Honda 680426 Robin 680508 Kawasaki 13hp 680713 Kawasaki 17hp 680428 Features Planned Maintenance Kit Don t Forget P O Box 350 100 Eagle Parkway Adairsville GA 30103 800...

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