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Eagle Solutions, ©2008, Tracker Operator Manual Page #6

Eagle Solutions, ©2008, Tracker Operator Manual Page #7

Machine  Handling:    Eagle  machines  should 

never  be  turned  on  the  carburetor  side.   This  can

cause oil to drain into the carburetor and/or the air 

filter  and  result  in  oil  smoke  and increased  toxic 

emissions when the engine is restarted.  Always tip

the machine over, if necessary, with the carburetor 

on the topside.

Emissions Shut Down Systems:  Propane engine 

fuel  systems  can  be  fitted  with  safety  devices 

and  shut-off  valves  that  function  automatically 

if  the  emissions  become  too  high  or  a  fuel  line 

is  ruptured.    If  your  machine  is  equipped  with a

shut  down  device,  do  not  attempt  to  circumvent 

or disconnect it. If you receive a warning of high 

emissions, check the air filters for excess dust or oil 

contamination.  If neither of these conditions exist,

have the machine checked by an authorized service 

technician.  Do not continue to operate the machine!  

Machines fitted with electronic emissions controls 

need a warm-up period of approximately 12 to 15 

minutes to effectively dissapate emissions, so it is

recommended  the  engine  be  started outside  and 

allowed to warm up before bringing it inside.  

Other Areas for Safety with Propane

Propane  Fuel  Cylinders:    The  National  Fire 

Protection  Association  (NFPA)  has  established 

standards for the storage and handling of liquefied 

petroleum  gases.    This  standard  is  NFPA58  and 

is  recognized  in  the  United  States  and  Canada  as 

well as some other countries.  For other countries 

the owner must assure that the required regulations

are met.

The  fuel  cylinder supplied  with  this  machine is 

a D.O.T. 4E240 motor fuel cylinder.  Cylinders not 

branded with D.O.T. 4E240 on the top collar should 

never be used on propane powered equipment.  Never 

use a cylinder from a gas barbecue, for example, on 

this machine.  The capacity of the 4E240 cylinder 

is 20 lbs., 80% of the total liquid capacity.  Never 

allow  a  fuel  cylinder  to  be  overfilled.    Have  the 

cylinder  filled  at  a  reputable  propane  dealer  and 

check it for overfill before accepting it.

OPD:   The  supplied  cylinder  is  also  fitted  with

an  overfill  protection  device  (OPD)  that  prevents 

overfilling of a propane cylinder.  

Cylinder  Filling:    Before  having  a  cylinder 

refilled examine the cylinder for damage, including 

dents,  bulges  or  cracks  on  the  container  surface, 

rusting, particularly on the bottom of the cylinder, 

missing  cylinder  foot  ring,  collar  or  valve  cover, 

manufacture  or  recertification  date,  and  OPD 

valve.  These are things that can render the cylinder 

unusable and dangerous.  Cylinders are only usable 

for 12 years from the date of manufacture and must 

be recertified every 5 years.

Checking  a  Cylinder  for  Overfill:    Always 

wear  frost  proof  gloves  and  a  face  shield  before 

attempting to check fuel cylinder for overfill.

1.  Take  to  a  safe  area  outside,  away  from  open 

flames and cigarettes.

2.  Open  the  fixed  liquid  level  gauge  (bleeder 

valve).

3.  Observe the gas exiting from the valve: white 

cloud  =  OVERFILLED;  no  cloud  visible  = 

SAFE!

4.  If overfilled, allow to vent until vapor is clear.

Do  not  attempt  to  repair  a  damaged  propane 

cylinder  yourself.    Return  the  cylinder  to  your 

propane vendor for authorized service.

Cylinder  Storage  &  Transportation:    Propane 

fuel  cylinders,  whether  full  or  empty,  should 

be  stored  OUTSIDE  the  building  in a  secure, 

approved  cylinder  storage  cabinet  in  accordance 

with  NFPA58.    Do  not  store  cylinders  near  other 

flammable or combustible materials.  The propane 

fuel cylinders that Eagle machines use are vertical 

cylinders and should always remain in the vertical 

position,  even  when  being  transported  or  stored.  

This  position  assures  the  pressure  relief  valve 

and  other  fittings  are  in  direct  contact  with  the 

vapor in the cylinder and not the liquid. Keep the 

safety  relief  valve  pointed  away  from  anything 

that escaping propane could come in contact with 

possibly causing a fire or accident. Remove cylinder 

from machine when not in use.  Local authorities 

may have additional requirements for fuel cylinder 

storage.  Always consult with the local fire marshal 

for local codes.

NFPA58  Chapter  5  addresses  the  storage

of  portable  containers.    This  standard  says, 

“Containers in storage shall be located to minimize 

exposure  to  excessive  temperature  rise,  physical 

damage, or tampering.”  NFPA58 5-3 details what 

is allowed to be stored in buildings frequented by 

the public.  NOTE: Only cylinders with a maximum 

LP-Gas  capacity  of  no  more  than  16.8  ounces 

shall  be  permitted  to  be  stored  or  displayed  in 

buildings frequently by the public.  Eagle machines 

use  a  20  POUND  capacity  cylinder  and  are  not 

allowed  to  be  stored  in  buildings  frequented  by 

To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

Summary of Contents for Tracker 3000

Page 1: ...Eagle Parkway Adairsville GA 30103 800 633 0519 or 770 773 3875 Fax 770 773 9903 www EagleFloorSolutions com email customerservice eaglefloorsolutions com Solutions Model 680022 680267 680570 d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s ...

Page 2: ...hes easy change brush to pad drivers transport wheel adjustable handle aluminum safety fill fuel cylinder with overfill prevention device OPD UL and DOT approved and two year warranty Designed and manufactured in the U S A Tracker 3900 Production 20 000 sq ft hour Engine Speed 3 200 rpm Cleaning Path 30 Brush Speed 320 rpm Brush Size Two 16 counter rotating brushes Machine Dimensions L 53 x W 30 5...

Page 3: ...ction 11 Transport Wheel Installation Removal 11 Starting Machine 11 Operating Machine 11 Stopping the Machine 12 Emergency Stopping 12 Cleaning the Machine 12 Storing the Machine 12 Transporting the Machine 12 Maintenance 12 Daily Maintenance every four hours of operation 13 Weekly Maintenance every 20 to 50 hours of operation 13 Monthly Maintenance every 80 hours of operation 13 Quarterly Mainte...

Page 4: ...on in this manual before operating or servicing this machine Check fuel cylinder for overfill before taking it into the building or placing in storage Install fuel cylinder in a well ventilated area Be aware of propane gas leaks if odor is present Make sure carburetor air filter is clean before starting engine Never run engine with throttle in choke position Never allow water to contact hot engine...

Page 5: ...er than air approximately 1 5 times the specific gravity of air Therefore if propane leaks from the fuel system or cylinder it will lay close to the floor and seek low places like under doors It also doesn t puddle but instead vaporizes and dissipates into the air Because it is released from a pressured container as a vapor propane can t be ingested like gasoline or alcohol fuels Propane is a non ...

Page 6: ... are found in gasoline HC emission Also the environmental impact of propane hydrocarbon emissions is much smaller than that of gasoline However hydrocarbon derivatives are responsible for the characteristic smell which is often a nuisance when propane engines operate indoors Emissions OSHA has set a CO Permissible Exposure Level PEL at 50 parts per million PPM over a time weighted average of eight...

Page 7: ... or cracks on the container surface rusting particularly on the bottom of the cylinder missing cylinder foot ring collar or valve cover manufacture or recertification date and OPD valve These are things that can render the cylinder unusable and dangerous Cylinders are only usable for 12 years from the date of manufacture and must be recertified every 5 years Checking a Cylinder for Overfill Always...

Page 8: ...ate on the collar to be assured it has not passed its recertification date twelve years Emergency Situations with Propane Pressure Relief Valve Vents Cool the cylinder as quickly as possible using water or a fire extinguisher on the body of the cylinder If the propane vapor from the pressure relief valve should ignite do not attempt to extinguish the flame It is consuming the propane gas as it is ...

Page 9: ... store it outside in a secure approved cabinet Servicing or adjusting the propane fuel system should only be done by a trained service technician Never attempt to adjust the fuel system of a propane engine If equipped with an emission monitoring or controlling system never attempt to disconnect it or circumvent it Never attempt to bypass or disconnect the kill switch or any other safety devices Li...

Page 10: ... approved cabinet Clean and inspect air and dust filters Servicing the Machine Planned maintenance is the responsibility of the operator It includes Checking oil level Checking and cleaning air and dust filters Keeping machine clean and lubricated Reporting any damaged or worn parts to supervisor See Maintenance section for servicing intervals and instructions Servicing or adjusting the propane fu...

Page 11: ... Transport Wheel Installation Removal 1 Position one operator at Tracker handle pressing down to lift front end of machine 2 Second operator removes or installs transport wheel 3 When installing transport wheel position so that the chain on the transport wheel that holds the secure pin is in the front away from the Tracker This assures that the wheel is positioned properly allowing ease of movemen...

Page 12: ...achine After use the underneath of the Tracker may be hosed down for cleaning by standing the machine in an upright position 1 Remove the propane cylinder 2 Two operators should firmly grip the front of the Tracker and lift until the machine is upright 3 The stripping brushes or pad drivers may then be easily removed and the under belly of the Tracker may be cleaned 4 Care should be taken when low...

Page 13: ...clean cooling fins Quarterly Maintenance every 250 hours of operation Perform all monthly maintenance items Have engine checked by an Authorized Service Center including emissions check Propane Fuel System Repairs and adjustments to the fuel system can only be made by an authorized properly trained and certified service technician Improper adjustments will cause increased toxic emissions of carbon...

Page 14: ...burned rubber Belt out of adjustment See Adjusting Belt Tension Engine overheats Incorrect oil level Engine overloaded Build up of dirt inside engine shroud See engine owners manual for servicing High fuel consumption Faulty spark plug Dirty air cleaners Improper fuel system adjustment Clean adjust replace spark plug See engine owners manual for servicing NOTE Only properly trained Service Technic...

Page 15: ... changes as described in the engine manufacturer s operator manual See information on the Planned Maintenance Kit at the end of the manual Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental damages so the above limitations and exclusions may not apply to you THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRES...

Page 16: ...ou will need to provide the Engine Serial Number Machine Serial Number Model Number and Proof of Purchase i e invoice 2 You will also need to provide documentation for all repair related charges 3 Your claim will be reviewed to determine if it is covered by our warranty policy If approved a Return Goods Authorization RGA number will be issued for defective parts and an RGA form will be faxed to yo...

Page 17: ... 2 VALVES 1 CYL 1 8 CHOKE VALVE S THROTTLE VALVE S INCLUDES CARB R R 0 6 VALVE LAPPING OR VALVE GUIDES ALL 2 6 MAIN JET S FLOAT OR VALVE INCLUDES CARB R R 0 6 CAMSHAFT 1 3 FLOAT CHAMBER GASKET 0 3 ROCKER ARM OR PUSH ROD 1 ARM OR ROD 0 4 SOLENOID VALVE OR FUEL CUT VALVE 0 3 ROCKER ARMS OR PUSH RODS ALL 0 6 FUEL TUBE TO CARB 0 2 CYLINDER CRANKCASE OIL PUMP DIAPHRAGM FUEL PUMP 0 2 CYLINDER BORING HON...

Page 18: ...REPLACEMENT 1 5 FLEXIWALL SHIELD 0 25 See Engine Warranty Flat Rate Chart FLEXIWALL SHIELD MOUNT 0 5 EXHAUST SYSTEM HANDLE 0 5 MANIFOLD 0 5 ELECTRICAL SYSTEM MUFFLER MOUNTING BRACKET 0 25 BATTERIES BATTERY BOXES 0 25 DRIVE SYSTEM KEY SWITCH 0 25 BELTS 0 25 WIRING HARNESS 0 5 CLUTCHES 0 5 PAD DRIVERS STRIP BRUSHES 0 25 PULLEYS 0 25 TENSIONERS 0 25 Warranty Flat Rate Chart d e r P a r t s C a l l 1 ...

Page 19: ...Eagle Solutions 2008 Tracker Operator Manual Page 19 d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s ...

Page 20: ... carburetor air filter element carburetor foam pre filter and clean oil and filter today Kit includes 2 quarts of oil 1 oil filter 1 recoil dust filter 1 carburetor air filter element 1 carburetor foam pre filter Engine PM Kit Part Honda 680426 Robin 680508 Kawasaki 13hp 680713 Kawasaki 17hp 680428 Features Planned Maintenance Kit Don t Forget P O Box 350 100 Eagle Parkway Adairsville GA 30103 800...

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