Eagle TT4, Operation Manual

Page 1: ...OPERATIONS MANUAL VEHICLE TYPES ALL TT MODELS EAGLE TUGS...

Page 2: ......

Page 3: ...entirety before putting your Eagle tow tractor into service This manual contains important safety instructions Improper usage or a failure to follow the safety require ments listed in this manual cou...

Page 4: ...1 Unpacking Setting Up 4 2 Fuel Requirements 5 Instructions for Safe Use 5 1 General Safety Guidelines 5 2 Operator Requirements 5 2 Operator Workstation 5 3 Pre Operation Inspection 5 4 H30 Display P...

Page 5: ...1 8 Instructions for safe maintenance 8 1 Maintenance Operator Requirements 8 2 General Safety Guidelines 8 3 Daily operator responsibilities Proper Fluid Checks 8 4 Filter Guide 8 5 Preventative Mai...

Page 6: ...Revision Sheet 2 1 Revision History Rev Number Description Affected Section s Date R00 Initial Release All 1 11 09...

Page 7: ...s designed to do very specific tasks For that reason it will look feel drive and function differently than over the road trucks and automobiles as well as various other types of vocational vehicles It...

Page 8: ...reet Potters Bar Herts EN6 5BS UK 44 0 208 363 9528 Web Site www eagletugs com contains useful sales and service information Please refer to this website for the latest revision of this and all other...

Page 9: ...ty issue please have the following information ready All information can be found on the data plate located beside the driver seat with the Exception of the hours which can be read using the H30 displ...

Page 10: ...ts that the Eagle TT series tow tractors will be free from defects in material and workmanship for a period of 3 years or 3 000 operating hours except for the electrical and cooling systems which are...

Page 11: ...NTEES EXPRESS OR IMPLIED WHETHER ARISING BY STATUTE CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER DISTRIBUTOR DEALER OR ANY REPRESENTATIV...

Page 12: ...ng activities fall within the approved and anticipated usage Aircraft Towing Aircraft Push back Travel on improved surfaces with minimal slope Never misuse the tow tractor The tractor has been designe...

Page 13: ...00 2 200 TT10 AWD 2008 11 100 49 400 10 000 44 500 500 2 200 TT12 AWD 2008 13 300 59 200 12 000 53 400 500 2 200 Engine Power hp kW Torque ft lb Nm Wiscon TME27 Gas 80 60 162 220 Wiscon TME27 LPG 80 6...

Page 14: ...tor Vibration Level Data The operator interface vibration levels on the TT series tug were tested by ISO IEC 17025 accredited testing lab Kolano and Saha Engineers Inc of Waterford MI USA Introduction...

Page 15: ...V98 and 4TNV98T 95 94 Introduction 3 5 EMC Data Electromagnetic radiation and immunity were tested by Jacobs Engineering at the Milford Proving Ground facility in Milford MI USA Electromagnetic Immuni...

Page 16: ...tires 5 Fuel the tractor with the correct fuel as specified in section 4 2 of this manual 6 Your Tow Tractor if equipped was shipped with two TT4 8 or four TT10 12 re movable tie down rings If necessa...

Page 17: ...rding fuels Engine Fuel Wiscon TME27 Gas 87 Octage Gasoline Wiscon TME27 LPG LPG Yanmar 4TNV98 Tier2 No 2 Diesel Yanmar 4TNV98T Tier2 No 2 Diesel Yanmar 4TNV98 Tier3 Stage3A Low Sulfur No 2 Diesel Wis...

Page 18: ...endeavoring to start or operate this tractor Be sure that the tractor is equipped with fully functional safety equipment re quired in the areas it will be operated Such items as rotating beacons back...

Page 19: ...equipment previously practice driving and operat ing it in a safe and clear not congested area until you are familiar with all aspects of its operation Keep hands and feet away from moving mechanical...

Page 20: ...ing it Operator Workstation Your TT series tow tractor features an ergonomically designed operator s work station This is the only operator workstation on the tractor Do not sit on or stand on the tra...

Page 21: ...d and check Oil and coolant levels Condition of all drive belts for cracks or fraying Condition of all wiring hoses and tubing for leaks kinks or excessive wear If tractor is diesel powered visually c...

Page 22: ...Be sure windows are clean for best visibility Check that heater and heater fan are functioning correctly Check defrost fan for proper operation Warning Any problems noted during inspection should be c...

Page 23: ...ight Button Left Button Power Button Display Screen Starting the unit Starting the truck is done with the H30 panel Be sure the transmission is in Park or Neutral and engauge the parking brake Pressin...

Page 24: ...r details The Operation Screen will also show fault codes and warning and informational messages Main Menu The Main Menu can be accessed by pushing the Enter button once either when the engine is runn...

Page 25: ...bottom of the Operation Screen The values are set with the Up Down Left Right buttons similar to the main gauges A blank value means that the gauge will not be displayed 5 Analog Input Setup This men...

Page 26: ...frequency to provide protection to the starter This should always be enabled 4 Controller Info This option temporarily displays the hardware and software version of the display This can be useful in...

Page 27: ...ng time on the engine It is used as a guide as to when preventative maintenance procedures should be done See Preventative Maintenance Schedules following this section of the manual Voltage Gauge This...

Page 28: ...al range as the engine warms If the value moves above the normal range of 225 F 107 C the engine is overheating Check for proper airflow through the ra diator and that there is not a coolant leak Runn...

Page 29: ...he tractor unattended with the engine running or the ignition switch in the ON position as this can result in a run down battery Ignition Switch 4TNV98 Engines Your tractor is equipped with either a k...

Page 30: ...re that the transmission is in Park or Neutral 1 Turn ignition switch to the ON position 2 Depress accelerator pedal once and release 3 Turn ignition to the crank Start position to activate the starte...

Page 31: ...e instrument panel Hold down for the recommended length of time shown on the chart next to the button them release 3 Turn the ignition to the Crank position to activate the starter motor Do not crank...

Page 32: ...e the brake The brake is adjustable for braking pressure by rotating the knob on the end of the handle lever A clockwise direction is used to increase the brake holding pressure and counter clockwise...

Page 33: ...ll continue The system has an emergency back up of up to three hard applications of the brakes should both systems fail Parking Every time you park apply the hand brake turn the engine off turn the ig...

Page 34: ...le that is carrying the load For maximum tractor and load control and stability as well as towing power be sure the tongue of the trailer is parallel to the ground when connected to the tractor s hitc...

Page 35: ...eels If it is to be flat towed the drive shaft must be removed ANY TRACTOR towed on its front wheels must have the steering wheel clamped in the straight ahead position Caution Replace lost transmissi...

Page 36: ...Park and set Parking Brake 2 Use correctly sized load chains to secure the tractor to the trailer side tie downs Do not use load straps 3 Run chain though the tie down rings if equipped located behind...

Page 37: ...d read the operator s manual and the service manual fully before performing maintenance on the tow tractor Repairs Safety ONLY a trained and qualified mechanic for this type of equipment should undert...

Page 38: ...ious burns may occur This tractor comes factory equipped with a sealed maintenance free battery Do not endeavor to service the battery When connecting or disconnecting battery cables always first remo...

Page 39: ...g to work on the equipment Tie long hair securely behind the head Keep hands and other objects clear of the radiator and blades Electric cooling fan s can start to operate at any time by an increase i...

Page 40: ...hout removing the cap Fluid level should be at the Cold fill level Transmission Fluid With unit in park and parking brake set in the ON position start engine Open side access door Remove dipstick from...

Page 41: ...uzu 4JB1 8 94430 983 1 8 94414 796 3 N A N A P14 8966 or P549271 85705 N A Isuzu 4JG1 8 94430 983 1 897213 4720 N A FS20000 P14 8966 or P549271 85705 N A Isuzu 4JG1T 8 94430 983 1 8 94414 796 3 N A FS...

Page 42: ...X X Fuel System Leak Check X X X X X X X X Fuel Filter every 500 hours Drain Water Fuel Seperator every 50 hours X Clean Water Fuel Filter every 250 hours Lubricity Filter every 250 hours Air Cleaner...

Page 43: ...tact your local Yanmar distributor or dealer Daily 50 250 500 750 1000 1250 1500 2000 Brake Fluid X Brake Pads Front X X X X Drum Brake Lining Rear X X X X Brake Lines and Hoses X X X X Suspension U B...

Page 44: ...hours Coolant Hoses X X X X X X Belts X X X X X X X Fuel System Leak Check X X X X X X X Fuel Filter every 500 hours Air Cleaner Air Cleaner Element every 500 hours Engine Rubber Mounts X X X X X X X...

Page 45: ...ts 110 120 FT LBS Drive Axles Axle Shaft U joint Driveshaft Tires Rotate Tires every 500 hours Suspension Operational Hours This section below has been added to for your record keeping convenience Dat...

Page 46: ...er Fuel Filter every 250 hours Lubricity Filter every 250 hours Air Cleaner Air Cleaner Element every 500 hours Engine Rubber Mounts X X X X X X X X Lap Intake Exhaust Valve Seats Adjust Intake Exhaus...

Page 47: ...k Requires Service Daily 50 250 500 750 1000 1250 1500 2000 Brake Fluid X Brake Pads Front X X X X Drum Brake Lining Rear X X X X Brake Lines and Hoses X X X X Suspension U Bolts 110 120 FT LBS Drive...

Page 48: ...Clean Radiator Fins every 50 hours Coolant Hoses X X X X X X Belts X X X X X X X Fuel System Leak Check X X X X X X X Fuel Filter every 500 hours Air Cleaner Air Cleaner Element every 500 hours Engin...

Page 49: ...ts 110 120 FT LBS Drive Axles Axle Shaft U joint Driveshaft Tires Rotate Tires every 500 hours Suspension Operational Hours This section below has been added to for your record keeping convenience Dat...

Page 50: ...every 50 hours Coolant Hoses X X X X X X Belts X X X X X X X Fuel System Leak Check X X X X X X X Fuel Filter every 500 hours Air Cleaner Air Cleaner Element every 500 hours Engine Rubber Mounts X X X...

Page 51: ...tem X Check Requires Service Daily 50 250 500 750 1000 1500 2000 Suspension U Bolts 110 120 FT LBS Drive Axles Axle Shaft U joint Driveshaft Tires Rotate Tires every 500 hours Suspension Operational H...

Page 52: ...tor Fins every 50 hours Coolant Hoses X X X X X X Belts X X X X X X X Fuel System Leak Check X X X X X X X Fuel Filter s every 500 hours Air Cleaner Air Cleaner Element every 500 hours Engine Rubber M...

Page 53: ...m X Check Requires Service Daily 50 250 500 750 1000 1500 2000 Suspension U Bolts 110 120 FT LBS Drive Axles Axle Shaft U joint Driveshaft Tires Rotate Tires every 500 hours Suspension Operational Hou...