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EW-ECO SERIES OPERATION MANUAL

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Scope of Application

EW- Series Full-automatic Computer Wire Stripping Machine made by
our factory is suitable for cutting, head-stripping, tail-stripping and
middle-stripping of single –strand, multi-strand and sheathed wire. The
maximum processing cross-sectional area is 0.1-50mm

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; the maximum

cutting length is 100m, head-stripping 200mm and tail-stripping100mm.
EW-07B is suitable for stripping and twisting super short and thin wires
with shortest wire of 28-30mm; With rollers lifting function during
stripping ,EW-06D is suitable for stripping sheathed wire especially for
sheath wire of long Wire Head and Wire Tail. EW-05B is the best option
to process super thick cable wire of cross-sectional area 35-50mm

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Summary of Contents for EW Series

Page 1: ... 2020 Rev 1 WENZHOU EAST WORLD IMPORT EXPORT CO LTD CE ISO9001 EW Series Full automatic Computer Wire Stripping Machine Operation Manual FOR EW Eco series Website www ew wirestripping com Email kitty ew wirestripping com Tel Fax 86 0577 66603688 ...

Page 2: ...cessing cross sectional area is 0 1 50mm 2 the maximum cutting length is 100m head stripping 200mm and tail stripping100mm EW 07B is suitable for stripping and twisting super short and thin wires with shortest wire of 28 30mm With rollers lifting function during stripping EW 06D is suitable for stripping sheathed wire especially for sheath wire of long Wire Head and Wire Tail EW 05B is the best op...

Page 3: ... so as to prevent this machine from being interfered Ⅳ On operation don t place any objects on this machine don t place this machine near corrosive chemicals be sure to keep the operating environment dry well ventilated and dustless operating room temperature 0 35 Ⅴ On operation if bad effects of wire stripping or some faults appear please read this operation manual for faults and clearances if yo...

Page 4: ...ire outlet Rollers Assist the knife rack to perform wire tail stripping wire twisting and wire output 3 Wire inlet Wire is put into the machine through the inlet 4 Conduit Wire goes through the conduit while feeding in 5 Knife Rack Assembly For wire cutting head stripping and tail 9 Wire outlet Roller gap Adjustment Rotary Switch 1 Wire inlet Rollers 7 Wire outlet Rollers lifting switch 开关 8 Wire ...

Page 5: ...ller gap till it works 6 Wire outlet Rollers lifting switch Press the button to lift the out let rollers and press again to put down the rollers and press to the wire The tightness of the pressing can be adjusted by the roller gap 7 Wire inlet Roller gap Adjustment Rotary Switch Turn the switch with larger digits to increase the gap and vice versa Note the rotary switch should be adjusted after ai...

Page 6: ...0mm tail stripping 20mm change the parameter in above picture knife value from 435 to 500 knife retreat from 85 to 90 The above parameters are for reference only and specific set up will still depend on processing wire Note The small of the knife value is the deeper of the cutting is the thicker of the wire is the larger of the knife retreat value should be The following table is the reference par...

Page 7: ...y mode each short press once machine performs a single step cyclic even following the press more than about 0 5 seconds the machine will automatically run a loop the button in the machine control effect is very big In the standby mode press this button the machine begins to work In the working statue press this button the machine will finish the work after shutdown In the standby mode press this b...

Page 8: ...press this button the machine will enter the speed parameter setup state In a data input state press this key enter the number 2 in the standby state press this button the machine will enter the twisting parameter setup state In a data input state press this key enter the number 3 in the standby state press this button the machine will according to the current function into setting picture corresp...

Page 9: ...andby state press this button the machin will enter the output settings In a data input state press this key enter the number 9 in the standby state press this button the machin will enter the function setting picture In a data input state press this key removal of the input data in the standby state press this key total output and the number of full clear 0 In the standby state press this button ...

Page 10: ...object In the parameter set state press this key the modified data will be saved and written to the EEPROM and the nedxt data into modified object In the parameter set state press this key exit parameter setup state the function setting screen segmental stripping setting screen system setup screen Press this key return to work picture On the standby screen press the key enter the system arrangemen...

Page 11: ...er setting The machine when in standby mode press front length parameter begin to flicker at this time can directly enter the number if the input error press clear input digital input again then press preservation and a paremeter flicker until the front end length front half stripping total length rear half stripping end length cutter knife back all the input completion value The small of the knif...

Page 12: ...ut error press clear input digital input again Then press preservation and a parameter flicker until the cutting speed feeding speed stripping speed pause time all input to comlete Parameter setting press flashes forward a parameter press after the removal of a blinking parameters at any time by withdraw from the set of parameters back to the standby state Output settings The machine when in stand...

Page 13: ...eservation and a parameter flicker until the front twist twist wire mode input mode is completed then by previous methods input torsion line speed twisting strength Parameter setting press flashes forward a parameter press after the removal of a blinking parameters at any time by withdraw from the set of parameters back to the standby state Program number set The machine when in standby mode press...

Page 14: ...ire cutting machine a total of 6 kinds of wire cutting stripping procedure following picture description Line mode The model and the traditional 220 wire cutting machine function can be mounted wire twisting device to increase the twisted wire wire length as shown only according to the above method to input a desired size at this mode function is not available ...

Page 15: ... OPERATION MANUAL 15 The short term model The model machine and long term is basically the same only the machine stripping action is not the same and no twisting line function at this mode function is not available ...

Page 16: ...EW ECO SERIES OPERATION MANUAL 16 This mode without twisting line function press Function into the following cable function setting picture In a parameter setting condition press upwared or ...

Page 17: ...th the front end length procedures have been calculated automatically and highight so set the total length the length of the whole no end end length is the final end of the length of Also no need to set up when the required length is arranged is completed a set of 0 Function setting picture In the standby state press to enter this screen in the picture display the machina does not start the work p...

Page 18: ...g press start settings until all parameters input to complete System setup screen Standby state press to enter this screen input password 10010011 to enter this screen display the picture the machine does not start the work press return to work picture ...

Page 19: ...total length must be greater than the front end length back end length otherwise the work machine 2 the use of communication control of the machine must ensure that the machine in the display screen work and non parameter etup state otherwise the communication control is invalid 3 use the appropriate speed operation 4 in the screen work and non parameter settings Can be directly press ...

Page 20: ...to change short term according to the blade and the wire twisting wheel actual distance adjustment can single step operation mode to the step if the wire feeding more than wire twisting wheel can reduce the parameter can be increeased and vice versa Six Introduction of communication protocol The machine is equipped with a standard RS485 communication function the user can through the host computer...

Page 21: ...eived the three bytes of data this machine has received notice of the command 3 stop command PC issued three byte hexadecimal number 16 01 88 77 wherein the first 01 is the station number can set up a system screen to change the machine successfully received the order will return received the three bytes of data this machine has received notice of the command Seven Wire cutting example 1 long patt...

Page 22: ...gth Set the last half stripping length Set back length The cutter set value Reference Set back the knife Reference Set line mode press Set line mode 3 press more than 0 5 seconds the machine will stop automatically after carrying a line have a look whether the value of the right knife directpress correction Until satisfied 2 Multi segment peeling ...

Page 23: ...en down 2 big 2 setting size Enter setup mode Standby mode press Set the front stripping length Exit strip parameter setting Set multistage mode press set to multi segment model Enter the number of segments is set press set to more footage Set the first segment length of stay skin Set the first segment peeling Set second leaving skin length Set second ...

Page 24: ... the machine will stop automatically after carrying a line have a look whether the value of the right knife directpress correction Until satisfied Explain 1 if the third set to 0 then the program that you just cut in two and so on if you want to peel the 12section the 12section of the length of the whole set 2 multiple stripping mode twisting line function is invalid ...

Page 25: ...should be blow right knife rack plane with 19mm which also should be lower than knife rack outside frame with 4mm as shown by picture B 2 Left gear should be higher than middle gear with 1 gear height while the right gear should be higher than middle gear with 6 gear heights See picture B 3 Normally the distance between two knife blades noses should be around 8 10mm while the distance between two ...

Page 26: ...g knob the line wheel pressure 3 wire wheel clearance is too large is required for the regulation of round round gap adjustment knob make the pulley gap is reduced to a proper position 4 stripping the first set is greater than or equal to 3 5 pulley if there is dirt required to be cleaned 6 retreat knife set may be too large should be appropriate to reduce the retracting parameter reference value ...

Page 27: ... knife set too small it should be increased the retracting parameters 00 10 Sometimes the conducting wires together no knife broken 1 the edge parts activities with the ordinary oil try again usually 8 hours filling a 2 the speed is slow 3 check the wire specifications in AWG12 line 3 square 4 the blade is blunt flat grinding or replacement 5 according to the seventh part of the third inspection P...

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