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Electrical Safety Tips

Electrical Safety Dos 

• Make sure you, your work area, and your equipment are dry.
• If you are using an extension cord, make sure it is a grounded cord in sound 
  condition with no damage or frays, and of the correct wire gauge.

 

Electrical Safety Don’ts

• Never bypass the ground plug. Grounding is important for operation of the  
   

unit and prevents shock. 

• 

Do not touch the emitter until after the activation switch is released and 

  the emitter has been touched to the ground clip to discharge the emitter.

• Once you are spraying the part with the powder, avoid touching the gun 
  to the part or other grounded objects. 
• Do not step on, kink, or pull the wires. Before using the gun inspect 
  the condition of all wires. 
• Do not touch or hold the part while coating.

Before you begin using the HotCoat™ Powder Coating System make sure 
you have the following:

• An electric oven or toaster oven large enough to fit the parts you will be  

 

  coating. If you’ll occasionally be coating larger parts, you may want one of 
 our 

Infrared Light Curing Systems (#10180 and #10680).

 

Do not use an 

  oven used for food preparation or located in a living area, as mildly toxic 
  fumes are given off by the powder during the curing process! Do not use 
  a gas oven!

 Used ovens can be obtained very easily for little or no money by

  checking your local newspaper classified section or by calling appliance  

 

stores and remodelers in your area.
• An air supply source for the gun. A modest air compressor capable of at least 
  .5 cfm at 5-8 psi. You can even use a portable air tank with regulator. The air 
  supply must be dry and the use of a moisture trap is strongly recommended.
• A grounded 110-120VAC outlet or heavy-duty grounded extension cord 
  to plug in the 6’ power cord. 

NOTE:

 Unit must be grounded to work 

  properly and safely!
• A clean, safe, well-lit, well-ventilated work area.
• An activated charcoal respirator like our 

Professional Respirator (#34229)

 

  to wear while the coating is being cured.
• A dust mask like our 

Dust Mask (#13000)

 

  to wear while handling and applying powder. 
• Disposable vinyl or 

Nitrile gloves (#43098 M, L, XL)

 to handle powder 

  and cleaned parts.
• A pair of 

Goggles (#43090)

 to provide eye protection during coating 

  and gun cleaning operations. 

For technical assistance e-mail:  techelp@eastwood.com

W

ARNINGS

R

EQUIRED

 I

TEMS

Before You Begin

Remove all items from the box. Compare with list below to make sure unit is complete.

Contents:

Model 10198 HotCoat™ Powder Coating Gun:

 

applies a wide range of

specially formulated powder coatings.

#34066 Disposable Filter:

 

removes contaminants down to 1 micron from the

air supply. Designed to supplement existing moisture trap on your air supply.

Cup:

 holds powder (fill 1-2 inches from bottom of cup)  

Discharge Tube:

 

fluidizes powder

Pick Up Tube:

 

provides exit of fluidized powder to nozzle

Static Tubes (3):

 

induces static charge to powder

Deflector:

 

deflects powder pattern to assure even deposit

Complete HotCoat™

 

Power Supply unit with:

 

 

•A 6 ft. 120 volt, 15 amp electrical input cord 

 

•A 6 ft. lead with ground clamp which is attached 

 

  to the part you are going to powder coat

 

•A remote activation switch with 6 ft. lead 

 

•An 8 ft. high voltage gun power lead    

 

Converts 110-120VAC to 9KVDC (no user-serviceable parts)

Activation Switch:

 Applies voltage to Emitter: hold-on, release-off

Cup

Model 10198 HotCoat™ Powder Coating Gun

Deflector

#34066 
Disposable 
Filter

Discharge Tube

Complete HotCoat™

Power Supply Unit

with Leads

Pick Up 
Tube

Activation Switch

110V AC
Power Cord

Ground Clip

Static Tubes (3)

To order parts and supplies, call 1-800-345-1178 or www.eastwood.com 

 5

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ESCRIPTION

 

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Summary of Contents for HotCoat

Page 1: ...est New Product Automotive Restoration Market Organization Part 10198 Powder Coating System BRAND Instruction Manual Part 10198Q Rev 1 06 Instruction Booklet 263 Shoemaker Rd Pottstown PA 19464 1 800 345 1178 International 610 323 2200 Fax 610 323 6268 www eastwood com Copyright 2006 Easthill Group Inc ...

Page 2: ...owder coating is environmentally friendly It produces no toxic wastes and uses no solvents The Eastwood HotCoat PowderCoat System allows you to coat a part and return it to service in less than an hour Now you can powder coat any metal part that can withstand the 400 F 204 C cure temperature utilizing an electric oven or our Infrared Light Cure System Want To Start Your Own Powder Coating Business...

Page 3: ...nsion cord to plug in the 6 power cord NOTE Unit must be grounded to work properly and safely A clean safe well lit well ventilated work area An activated charcoal respirator like our Professional Respirator 34229 to wear while the coating is being cured A dust mask like our Dust Mask 13000 to wear while handling and applying powder Disposable vinyl or Nitrile gloves 43098 M L XL to handle powder ...

Page 4: ...grease oil etc Removing Old Coatings To chemically strip off old finishes use Eastwood s Paint and Powder Remover Qt 10550ZP Aer 11189Z or the environmentally safe Eastwood DeKote Qt 10410 Gal 10411 Aer 10408Z To mechanically strip the old finish use a Cleaning Disc 31095 wire brush Radial Bristle Brush 31176 Abrasive Blasting Gun 22009 or sand paper to completely remove paint Heavy paint coatings...

Page 5: ... 450 F for 20 50 minutes remove from oven Once part is cooled use PRE Painting Prep or acetone to remove the newly exposed contaminants repeat the same preheating cycle Powder may be applied to hot or cool surface see details about Hot Application on page 15 TECH TIP To minimize bumping the piece after its been coated hang the piece from the oven rack clamp it to a bench apply the powder and inser...

Page 6: ...sitioning the part to allow gravity to help assure coverage in corners and reposition the gun Practice on some scrap pieces of metal to obtain a uniform coating If you accidentally knock some powder off the part it is usually best to blow all the powder off and start over This is particularly important for the translucent colors which easily show blemishes Inspect part with a high intensity light ...

Page 7: ...gun becomes less efficient as powder builds up on the gun emitter To remove powder build up from the emitter release the activation switch and momentarily touch the emitter to the ground clamp the resulting spark indicates the system is now discharged Wipe off the electrode with a dry cloth When you are finished applying the powder to the part release the activation switch touch the emitter to the...

Page 8: ...ting Porous Materials In some cases contaminants in porous materials will cause pits in the powder Porous cast iron die cast cast aluminum and magnesium parts trap contaminants that when heated will outgas and cause porosity problems as the powder is cured To avoid this follow these Preheating instructions For large or heavy parts and to prevent pitting from occurring preheat the part to 450 F for...

Page 9: ...ray 10095 Cast Iron Spray Gray 10163 Gold 10102 Argent Silver Base Topcoat with Clear or Translucent 10226 Architectural Bronze 10303 Rally Wheel Silver Textured Colors 10210 Gold Vein 10211 Copper Vein 10212 White Silver Vein 10213 Silver Vein 10214 Silver Hammertone 10215 Silver Wrinkle 10216 Pewter Wrinkle 10217 Gray Wrinkle 10218 Ivory Stucco 10220 Slate Web 10221 Moss Green Web 10224 Silver S...

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