background image

Caution:

 Before plugging in the unit, make sure that all the cords are uncoiled 

and free to move (do not depress the activation switch).

Hold the gun at various positions and angles to get the best application of 
powder over the entire part.

•  Plug the power supply into a grounded outlet. 
•  Maintain approximately 4 inches between the gun tip and part being coated. 
•  Depress the activation switch while triggering the gun. Depressing the  

 

 

activation switch energizes the gun, charging the powder. Releasing the  

 

 

switch turns the power off. Once the activation switch has been released, 

 

a slight charge will remain in the gun until the emitter is touched to the 

 

ground clip. Be sure to touch the emitter to the ground clamp before 

 

touching the emitter. 

•  Move the gun in slightly different angles and in a circular motion to ensure  
 

that all areas of the part are covered (as shown above). Be sure to coat  

 

deeper crevices and inside corners first to prevent uneven coating. The  

 

coated surface will have a dull opaque coating of powder. Make sure all 

 

areas of the part are coated evenly. Bare metal should no longer be seen.

•  Powder is difficult to apply in deep recessed areas or into corners. Try 
 

repositioning the part to allow gravity to help assure coverage in corners 

 

and reposition the gun. Practice on some scrap pieces of metal to obtain 

 

a uniform coating.

•  If you accidentally knock some powder off the part, it is usually best to blow 
 

all the powder off and start over. This is particularly important for the 

 

translucent colors which easily show blemishes.

•  Inspect part with a high intensity light to make sure you didn’t miss any 
 

areas. Touch up as necessary.

A

PPLICATION

 

OF

 P

OWDER

To order parts and supplies, call 1-800-345-1178 or www.eastwood.com 

 11

Checking the 
Gun Spray Pattern
Note:

 Before using the gun 

make sure the 3 static tubes 
are in place and deflector 
installed. Pull the gun trigger 
to check the pattern. Unlike 
regular paint guns, the 
HotCoat™ gun creates 
a fog of charged particles. 

Use a 
clean 
sheet of
glossy 
paper or 
spoon to 
fill cup

Attach ground 

clamp to part 

Connecting the Ground Clip

Connect the ground clip to the part you are powder coating. Grounding the part 
provides a path for static charges to dissipate and attracts the powder. 

Touch 

gun emitter to ground clip after each time activation switch is released!

Insert the 3 
Static Tubes
into the barrel

Mount Deflector
onto emitter 
(emitter should extend out 
about 

3

/

16

” from the front of 

the deflector)

Spray 
pattern

P

REPARING

 T

O

 P

OWDER

 C

OAT

10 

For technical assistance e-mail:  techelp@eastwood.com

Summary of Contents for HotCoat

Page 1: ...est New Product Automotive Restoration Market Organization Part 10198 Powder Coating System BRAND Instruction Manual Part 10198Q Rev 1 06 Instruction Booklet 263 Shoemaker Rd Pottstown PA 19464 1 800 345 1178 International 610 323 2200 Fax 610 323 6268 www eastwood com Copyright 2006 Easthill Group Inc ...

Page 2: ...owder coating is environmentally friendly It produces no toxic wastes and uses no solvents The Eastwood HotCoat PowderCoat System allows you to coat a part and return it to service in less than an hour Now you can powder coat any metal part that can withstand the 400 F 204 C cure temperature utilizing an electric oven or our Infrared Light Cure System Want To Start Your Own Powder Coating Business...

Page 3: ...nsion cord to plug in the 6 power cord NOTE Unit must be grounded to work properly and safely A clean safe well lit well ventilated work area An activated charcoal respirator like our Professional Respirator 34229 to wear while the coating is being cured A dust mask like our Dust Mask 13000 to wear while handling and applying powder Disposable vinyl or Nitrile gloves 43098 M L XL to handle powder ...

Page 4: ...grease oil etc Removing Old Coatings To chemically strip off old finishes use Eastwood s Paint and Powder Remover Qt 10550ZP Aer 11189Z or the environmentally safe Eastwood DeKote Qt 10410 Gal 10411 Aer 10408Z To mechanically strip the old finish use a Cleaning Disc 31095 wire brush Radial Bristle Brush 31176 Abrasive Blasting Gun 22009 or sand paper to completely remove paint Heavy paint coatings...

Page 5: ... 450 F for 20 50 minutes remove from oven Once part is cooled use PRE Painting Prep or acetone to remove the newly exposed contaminants repeat the same preheating cycle Powder may be applied to hot or cool surface see details about Hot Application on page 15 TECH TIP To minimize bumping the piece after its been coated hang the piece from the oven rack clamp it to a bench apply the powder and inser...

Page 6: ...sitioning the part to allow gravity to help assure coverage in corners and reposition the gun Practice on some scrap pieces of metal to obtain a uniform coating If you accidentally knock some powder off the part it is usually best to blow all the powder off and start over This is particularly important for the translucent colors which easily show blemishes Inspect part with a high intensity light ...

Page 7: ...gun becomes less efficient as powder builds up on the gun emitter To remove powder build up from the emitter release the activation switch and momentarily touch the emitter to the ground clamp the resulting spark indicates the system is now discharged Wipe off the electrode with a dry cloth When you are finished applying the powder to the part release the activation switch touch the emitter to the...

Page 8: ...ting Porous Materials In some cases contaminants in porous materials will cause pits in the powder Porous cast iron die cast cast aluminum and magnesium parts trap contaminants that when heated will outgas and cause porosity problems as the powder is cured To avoid this follow these Preheating instructions For large or heavy parts and to prevent pitting from occurring preheat the part to 450 F for...

Page 9: ...ray 10095 Cast Iron Spray Gray 10163 Gold 10102 Argent Silver Base Topcoat with Clear or Translucent 10226 Architectural Bronze 10303 Rally Wheel Silver Textured Colors 10210 Gold Vein 10211 Copper Vein 10212 White Silver Vein 10213 Silver Vein 10214 Silver Hammertone 10215 Silver Wrinkle 10216 Pewter Wrinkle 10217 Gray Wrinkle 10218 Ivory Stucco 10220 Slate Web 10221 Moss Green Web 10224 Silver S...

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