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SAFETY INFORMATION

FLAMMABILITY HAzARD

• Before beginning, make sure the work surface is cleaned of any oils, coatings or other materials which can ignite

and or emit dangerous fumes or vapors.

• Molten metal can be ejected away from the welding area with significant force and speed. Make sure the entire

work area is clear from flammable or easily damaged materials or objects.

HIGH VOLTAGE DANGER

• The unit contains no user serviceable parts!
• Contact with the torch when the button is depressed will result in a serious shock and severe burns!
• This device also produces High-Frequency, Radio-Frequency Emissions which can damage sensitive electronic

equipment in the area. Keep all cell-phones, cameras, watches and other electronic equipment at least 6’ away

from the Power Unit and Torch.

• IMPORTANT NOTE:

 If you have a medical condition or pacemaker check with your doctor before using as the

RF emissions may cause interference.

ELECTRICAL SAFETY DO’S 

• Make sure you, your work area, and your equipment are dry. Avoid welding in high humidity and with

excessive perspiration.

• If you are using an extension cord, make sure it is a grounded cord in sound condition with no damage or frays,

and of the correct wire gauge. (220 Volt @ 10 gauge minimum / 110 Volts @ 12 gauge minimum).

• Keep all cords as far away from the welder unit as possible to avoid any possibility of arcing to the internal

transformer. This includes the power cord, torch feed cord and ground clamp cord.

• Remove change, watches or other metallic objects from your clothing.
• Sweep up all metal grinding particles and dirt from the floor before beginning welding.
• Use a non-metallic chair.
• To further isolate yourself from ground, position yourself over a rubber mat while welding.
• Ensure that proper sized circuit breakers and wiring are in place prior to use: 20 Amp for 110 Volt operation

and 30 Amp for 240 Volt operation. 

Single Phase Only

.

• Turn welder off when not in use.

DuTY cYcLE

The rated Duty cycle refers to the amount of welding that can be done within an amount of time. The Eastwood TIG200 DC  
has a duty cycle of 60% at 150 Amps. It is easiest to look at your welding time in blocks of 10 Minutes and the Duty Cycle  
being a percentage of that 10 Minutes. If welding at 150 Amps with a 60% Duty Cycle, within a 10 Minute block of time you 
can weld for 6 Minutes with 4 Minutes of cooling for the welder. To increase the duty cycle you can turn down the  
Amperage Output control. Going above 150 Amps will yield a lower duty cycle.

Summary of Contents for TIG 200 DC WELDER

Page 1: ...TIG200 DC WELDER ASSEMBLY OPERATING INstructions Part 14100...

Page 2: ...RECTING THE DEFECT OF THE EASTWOOD PRODUCT EASTWOOD WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS LOSS OF BUSINESS ETC CAUSED BY THE DEFECT OR THE TIME INVOLVED TO CORRECT THE DEF...

Page 3: ...ound condition with no damage or frays and of the correct wire gauge 220 Volt 10 gauge minimum 110 Volts 12 gauge minimum Keep all cords as far away from the welder unit as possible to avoid any possi...

Page 4: ...and skin protection Always weld with a helmet that covers your entire face and neck Always use a helmet with a lens of Shade 10 or darker Always cover all bare skin with protective clothing Flame ret...

Page 5: ...ntaining 100 Argon must be used when TIG welding and is available at any welding supply facility Dedicated stainless steel wire welding brushes for each material to be welded A dedicated fine grit syn...

Page 6: ...to the Panel Control position the Torch Trigger is activated Fig A 6 Torch Switch The switch on the torch Fig C controls starting and stopping the arc When using the torch switch the Amperage is set...

Page 7: ...ncluded with your Eastwood TIG200 DC to the fitting on the regulator and tighten with a wrench until snug 7 Connect the other end of the gas line to the fitting on the rear of the Eastwood TIG200 DC a...

Page 8: ...o avoid contamination of the Tungsten and ultimately the weld it is imperative to have a dedicated grinding wheel used for Tungsten grinding only A fine grit standard 6 synthetic stone grinding wheel...

Page 9: ...te value with the Knob located at the left side of the regulator Shielding Gas Flow Adjustment After connecting your Shielding Gas Regulator the gas flow rate needs to be adjusted so that the proper a...

Page 10: ...or flap disc to clean the areas to be welded Do not use the brush or flap disc for any other purpose 6 Making sure all your safety gear is in place Welding Mask Welding Gloves non flammable long sleev...

Page 11: ...rrect arc length Make sure the tungsten is held 1 8 to 1 4 inch off the work piece Incomplete circuit Check Ground connection Make sure that the ground is on a freshly cleaned surface and close to the...

Page 12: ...12 TROUBLESHOOTING 1 2 544 0 507 506 84 1 2...

Page 13: ...2 4mm 3 32 12822 TIG200 Collet 1 6mm 1 16 12824 TIG200 Collet 2 4mm 3 32 12825 TIG200 Long Back Cap 12819 TIG200 Gas Nozzle 9 8mm 3 8 12821 TIG200 Gas Nozzle 11 2mm 1 2 13953 TIG Accessory Kit OTHER W...

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