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ELECTRICAL SAFETY DON’TS

• Never bypass the ground plug. Grounding is necessary for proper operation of the unit and reduces shock hazard.
• Do not touch the torch tip until after the activation switch is off and the unit is UNPLUGGED.

• Do not use the unit if any component should become damaged or show signs of excessive wear.
• Never handle the torch and the feed cable, power cord or welder cabinet at the same time. Fatal shock can occur.
• Avoid welding in extreme humidity or while heavily perspired.
• Do not wrap welding cables around your body

UV AND IR RAY DANGERS

The ARC welding process produces Ultra Violet (UV) and Infrared (IR) Rays that can injure your eyes and skin. Do not 
look at the welding arc without a minimum #10 eye shade and skin protection.

• Always weld with a helmet that covers your entire face and neck.
• Always use a helmet with a lens of Shade 10 or darker.
• Always cover all bare skin with protective clothing. Flame retardant clothing is always the best.
• Never allow anyone around the area you are welding without proper protection.

HOT MATERIALS DANGERS

Materials being welded are very hot and can cause severe burns if handled improperly.

•  Do not touch welded materials with your bare hands, use great caution when lifting a piece with gloves. 

It is best to allow the part to cool completely before handling.

• Do not touch the electrode, electrode holder, or ground clamp with bare hands until it has cooled.

HAzARDOUS FUMES AND GASES DANGER

• Keep your head out of the fumes.
• Use ventilation or an exhaust system to keep the fumes and gasses from your general and breathing area.
• Do not weld painted or plated parts as they can release toxic gases or fumes.

Summary of Contents for TIG 200 DC WELDER

Page 1: ...TIG200 DC WELDER ASSEMBLY OPERATING INstructions Part 14100...

Page 2: ...RECTING THE DEFECT OF THE EASTWOOD PRODUCT EASTWOOD WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS LOSS OF BUSINESS ETC CAUSED BY THE DEFECT OR THE TIME INVOLVED TO CORRECT THE DEF...

Page 3: ...ound condition with no damage or frays and of the correct wire gauge 220 Volt 10 gauge minimum 110 Volts 12 gauge minimum Keep all cords as far away from the welder unit as possible to avoid any possi...

Page 4: ...and skin protection Always weld with a helmet that covers your entire face and neck Always use a helmet with a lens of Shade 10 or darker Always cover all bare skin with protective clothing Flame ret...

Page 5: ...ntaining 100 Argon must be used when TIG welding and is available at any welding supply facility Dedicated stainless steel wire welding brushes for each material to be welded A dedicated fine grit syn...

Page 6: ...to the Panel Control position the Torch Trigger is activated Fig A 6 Torch Switch The switch on the torch Fig C controls starting and stopping the arc When using the torch switch the Amperage is set...

Page 7: ...ncluded with your Eastwood TIG200 DC to the fitting on the regulator and tighten with a wrench until snug 7 Connect the other end of the gas line to the fitting on the rear of the Eastwood TIG200 DC a...

Page 8: ...o avoid contamination of the Tungsten and ultimately the weld it is imperative to have a dedicated grinding wheel used for Tungsten grinding only A fine grit standard 6 synthetic stone grinding wheel...

Page 9: ...te value with the Knob located at the left side of the regulator Shielding Gas Flow Adjustment After connecting your Shielding Gas Regulator the gas flow rate needs to be adjusted so that the proper a...

Page 10: ...or flap disc to clean the areas to be welded Do not use the brush or flap disc for any other purpose 6 Making sure all your safety gear is in place Welding Mask Welding Gloves non flammable long sleev...

Page 11: ...rrect arc length Make sure the tungsten is held 1 8 to 1 4 inch off the work piece Incomplete circuit Check Ground connection Make sure that the ground is on a freshly cleaned surface and close to the...

Page 12: ...12 TROUBLESHOOTING 1 2 544 0 507 506 84 1 2...

Page 13: ...2 4mm 3 32 12822 TIG200 Collet 1 6mm 1 16 12824 TIG200 Collet 2 4mm 3 32 12825 TIG200 Long Back Cap 12819 TIG200 Gas Nozzle 9 8mm 3 8 12821 TIG200 Gas Nozzle 11 2mm 1 2 13953 TIG Accessory Kit OTHER W...

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