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6

cOMPONENTS AND cONTROLS

1. Power Switch

 – The Power Switch is located at the left of the front panel (Fig A).

2. Amperage (Front Panel)

 –  Set the Output Amperage Knob marked “A” (Fig. A) located at right of the front panel to an

appropriate setting based on the thickness and type of the metal being welded. 

(Refer to Data Chart for actual settings)

.

3. Amperage (Foot Pedal) Output

 – Same operation as the panel control but is used while the foot pedal is in use (Fig B).

4. Gas Flow 

– The included regulator limits the shielding gas flow from the bottle and also displays how much gas is left

in the bottle. The Gas Flow Indicator Gauge is located on the left side and is generally set between 12 to 20 SCFH.

(Refer to Data Chart for actual settings)

. This is explained in

further detail in the Preparing to Weld section of this manual. 

The gauge on the right indicates the pressure left in the tank.

5. Foot Pedal/Panel Control

 – The Foot Pedal/Panel Control selection

switch is located in the center of the front panel and when set in the

‘Foot Pedal’ position, the Foot Pedal control is activated. When set to

the ‘Panel Control’ position, the Torch Trigger is activated. (Fig. A)

6. Torch Switch

 – The switch on the torch (Fig. C) controls starting and

stopping the arc. When using the torch switch the Amperage is set on

the adjustment knob on the front panel of the welder.

7. Foot Pedal 

– The foot pedal is for starting and stopping the arc as well

as controlling the Amperage during the weld. When using the foot

pedal the Amperage is set by the adjustment knob on the side of the

foot pedal. (Fig. B)

DATA cHART 

(ALSO LOcATED ON TOP OF wELDER)

Material

Material 

Thickness

Polarity

Amperage

Tungsten Color

Tungsten 

Diameter

Filler Metal

Filler Metal 

Diameter

Torch Cup Size

Gas Flow 

Rate (scfh)

Steel

1/16"

DC

45-80

Orange, Red, White

1/16"

ER70S-2

1/16"

1/4-3/8"

12

Steel

3/32"

DC

70-110

Orange, Red, White

1/16"

ER70S-2

1/16"

1/4-3/8"

12

Steel

1/8"

DC

75-125

Orange, Red, White

1/16"

ER70S-2

3/32"

1/4-3/8"

12

Steel

3/16"

DC

110-200

Orange, Red, White

3/32"

ER70S-2

1/8"

1/4-3/8"

14

Stainless Steel

1/16"

DC

50-90

Orange, Red, White

1/16"

ER308/308L

1/16"

1/4-3/8"

12

Stainless Steel

3/32"

DC

80-120

Orange, Red, White

1/16"

ER308/308L

1/16"

1/4-3/8"

12

Stainless Steel

1/8"

DC

85-140

Orange, Red, White

1/16"

ER308/308L

3/32"

1/4-3/8"

12

Stainless Steel

3/16"

DC

125-200

Orange, Red, White

3/32"

ER308/308L

1/8"

1/4-3/8"

14

FIG. A

FIG. B

FIG. C

Summary of Contents for TIG 200 DC WELDER

Page 1: ...TIG200 DC WELDER ASSEMBLY OPERATING INstructions Part 14100...

Page 2: ...RECTING THE DEFECT OF THE EASTWOOD PRODUCT EASTWOOD WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS LOSS OF BUSINESS ETC CAUSED BY THE DEFECT OR THE TIME INVOLVED TO CORRECT THE DEF...

Page 3: ...ound condition with no damage or frays and of the correct wire gauge 220 Volt 10 gauge minimum 110 Volts 12 gauge minimum Keep all cords as far away from the welder unit as possible to avoid any possi...

Page 4: ...and skin protection Always weld with a helmet that covers your entire face and neck Always use a helmet with a lens of Shade 10 or darker Always cover all bare skin with protective clothing Flame ret...

Page 5: ...ntaining 100 Argon must be used when TIG welding and is available at any welding supply facility Dedicated stainless steel wire welding brushes for each material to be welded A dedicated fine grit syn...

Page 6: ...to the Panel Control position the Torch Trigger is activated Fig A 6 Torch Switch The switch on the torch Fig C controls starting and stopping the arc When using the torch switch the Amperage is set...

Page 7: ...ncluded with your Eastwood TIG200 DC to the fitting on the regulator and tighten with a wrench until snug 7 Connect the other end of the gas line to the fitting on the rear of the Eastwood TIG200 DC a...

Page 8: ...o avoid contamination of the Tungsten and ultimately the weld it is imperative to have a dedicated grinding wheel used for Tungsten grinding only A fine grit standard 6 synthetic stone grinding wheel...

Page 9: ...te value with the Knob located at the left side of the regulator Shielding Gas Flow Adjustment After connecting your Shielding Gas Regulator the gas flow rate needs to be adjusted so that the proper a...

Page 10: ...or flap disc to clean the areas to be welded Do not use the brush or flap disc for any other purpose 6 Making sure all your safety gear is in place Welding Mask Welding Gloves non flammable long sleev...

Page 11: ...rrect arc length Make sure the tungsten is held 1 8 to 1 4 inch off the work piece Incomplete circuit Check Ground connection Make sure that the ground is on a freshly cleaned surface and close to the...

Page 12: ...12 TROUBLESHOOTING 1 2 544 0 507 506 84 1 2...

Page 13: ...2 4mm 3 32 12822 TIG200 Collet 1 6mm 1 16 12824 TIG200 Collet 2 4mm 3 32 12825 TIG200 Long Back Cap 12819 TIG200 Gas Nozzle 9 8mm 3 8 12821 TIG200 Gas Nozzle 11 2mm 1 2 13953 TIG Accessory Kit OTHER W...

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