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SETTINGS SELEcTION

With the materials selected of which you will be welding you can begin to set up the welder for the specific material.

1. Foot Pedal / Panel Control – 

Determine whether you will be using the switch on the torch or the foot pedal for arc

starting and stopping and put the selector switch in the appropriate position. Note that some connections changes

will be necessary also when switching the control type. These connection changes are covered in the Set-Up section

of this manual.

2. Amperage 

– If welding using the switch on the torch to control the arc, Set the Output Amperage Knob marked “A”

(Fig. A) located at upper left of the top panel to an appropriate setting based on the thickness and type of the metal

being welded. (Refer to Data Chart for actual settings). If welding using the foot pedal to control the arc, it uses the

same operation as the panel control but is adjusted on the side of the foot pedal rather than the front panel. (Fig B).

3. Power Switch

 – Once all of the settings have been selected and the torch assembled and ready to use, the

welder can be plugged in and turned on.

4. Shielding Gas Flow

 – Set the Gas Flow Rate to the appropriate value with the Knob located at the left side

of the regulator.

SHIELDING GAS FLOw ADjuSTMENT

After connecting your Shielding Gas Regulator, the gas flow rate needs to be adjusted so that the proper amount of 
Shielding Gas is flowing over your weld. If there is too little gas flow there will be porosity in your welds as well as  
excessive spatter, if there is too much gas flow you will be wasting gas and may affect the weld quality. The included 
regulator has 2 gauges on it; the gauge on the left is your flow rate while the gauge on your right is your tank pressure.

1. Open your Shielding Gas tank valve all the way.
2. Adjust the knob on the regulator to ~20 CFH.
3. Turn on the welder and trigger the torch switch which will start the gas flow.
4. As you trigger the torch switch you will notice that as the gas flow starts the needle on the gauge drops to a

steady reading. The reading while flowing is the value you want to read.

5. The gas flow should be set to 12-20 CFH while flowing. The CFH (Cubic Feet per Hour) scale is the inside scale

in red on your flow gauge. 20 CFH is the most typical flow rate but it may need to be adjusted in some cases

depending if there is a slight breeze or some other instance where additional shielding gas is required to

prevent porosity in the weld.

6. When finished welding remember to close the gas valve on the bottle.

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Summary of Contents for TIG 200 DC WELDER

Page 1: ...TIG200 DC WELDER ASSEMBLY OPERATING INstructions Part 14100...

Page 2: ...RECTING THE DEFECT OF THE EASTWOOD PRODUCT EASTWOOD WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS LOSS OF BUSINESS ETC CAUSED BY THE DEFECT OR THE TIME INVOLVED TO CORRECT THE DEF...

Page 3: ...ound condition with no damage or frays and of the correct wire gauge 220 Volt 10 gauge minimum 110 Volts 12 gauge minimum Keep all cords as far away from the welder unit as possible to avoid any possi...

Page 4: ...and skin protection Always weld with a helmet that covers your entire face and neck Always use a helmet with a lens of Shade 10 or darker Always cover all bare skin with protective clothing Flame ret...

Page 5: ...ntaining 100 Argon must be used when TIG welding and is available at any welding supply facility Dedicated stainless steel wire welding brushes for each material to be welded A dedicated fine grit syn...

Page 6: ...to the Panel Control position the Torch Trigger is activated Fig A 6 Torch Switch The switch on the torch Fig C controls starting and stopping the arc When using the torch switch the Amperage is set...

Page 7: ...ncluded with your Eastwood TIG200 DC to the fitting on the regulator and tighten with a wrench until snug 7 Connect the other end of the gas line to the fitting on the rear of the Eastwood TIG200 DC a...

Page 8: ...o avoid contamination of the Tungsten and ultimately the weld it is imperative to have a dedicated grinding wheel used for Tungsten grinding only A fine grit standard 6 synthetic stone grinding wheel...

Page 9: ...te value with the Knob located at the left side of the regulator Shielding Gas Flow Adjustment After connecting your Shielding Gas Regulator the gas flow rate needs to be adjusted so that the proper a...

Page 10: ...or flap disc to clean the areas to be welded Do not use the brush or flap disc for any other purpose 6 Making sure all your safety gear is in place Welding Mask Welding Gloves non flammable long sleev...

Page 11: ...rrect arc length Make sure the tungsten is held 1 8 to 1 4 inch off the work piece Incomplete circuit Check Ground connection Make sure that the ground is on a freshly cleaned surface and close to the...

Page 12: ...12 TROUBLESHOOTING 1 2 544 0 507 506 84 1 2...

Page 13: ...2 4mm 3 32 12822 TIG200 Collet 1 6mm 1 16 12824 TIG200 Collet 2 4mm 3 32 12825 TIG200 Long Back Cap 12819 TIG200 Gas Nozzle 9 8mm 3 8 12821 TIG200 Gas Nozzle 11 2mm 1 2 13953 TIG Accessory Kit OTHER W...

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