EasyDrive Electric GT200-2S0007G, User Manual

Page 1: ...at low frequency wobble frequency control droop control simple PLC fixed length control and flexible frequency set mode and can achieve a variety of frequency combinations setting and RS485 communica...

Page 2: ...he following people to read Inverter installation personnel engineers and technicians electrical engineers and electrical operators and designers etc Please ensure the User Manual is to be received by...

Page 3: ...5 0 75 GT200 4T0015G 1 6 4 1 1 5 GT200 4T0022G 2 4 5 5 2 2 GT200 4T0040G 4T0055P 4 1 8 5 9 6 13 3 7 5 5 GT200 4T0055G 4T0075P 8 5 11 13 17 5 5 7 5 GT200 4T0075G 4T0110P 11 17 17 25 7 5 11 GT200 4T0110...

Page 4: ...GT200 4T2500G 4T2800P 317 355 465 525 250 280 GT200 4T2800G 4T3150P 355 388 525 590 280 315 Table 1 2 220V Inverter model Model G Constant torque Rated Capacity kVA Rated output current A Matching mo...

Page 5: ...gital set max frequency 0 01 Analog set max frequency 0 2 Frequency resolution Digital set 0 01Hz Analog set max frequency 0 1 Torque rise Auto torque ascension manual torque ascension 0 1 30 0 V F cu...

Page 6: ...annel and frequency given channal can be binded and change at same time Running function Running command channel Operation panel control terminal and communication port can be switched through many wa...

Page 7: ...ing use in 40 C 50 C Humidity Less than 90 RH no condensation Vibration Less than 5 9m s2 Storage temperature 40 60 Pollution degree PD2 Structure Protection class IP20 Cooling way Froced air cooling...

Page 8: ...screw screw c C sizes d Wall mounting sizes Form 1 4 Inverter Exterior and Mounting Dimensions b Unit mm Model W W1 H H1 D D1 D2 D3 Mounting Holes Refer GT200 4T0007G 2S0007G 120 109 215 204 158 133 8...

Page 9: ...GT200 4T0370G 4T0450P GT200 4T0450G 4T0550P 320 197 560 535 308 302 275 237 10 b GT200 4T0550G 4T0750P GT200 4T0750G 4T0900P GT200 4T0900G 4T1100P 355 240 678 659 320 307 257 257 11 b GT200 4T1100G 4T...

Page 10: ...2800P Wall mounting 525 400 1388 1357 447 440 350 12 d GT200 4T2800G 4T3150P Wall mounting Note 1 Optional base for GT200 4T0300G 4T0370P GT200 4T1850G 4T1600 2 Need to match wall mounted stand for wa...

Page 11: ...raking resistor power derating coefficient had better not more than 30 otherwise there is the risk of fire 2 The device of 22kw and below 22kw are matched with built in breaking unit the device of 30K...

Page 12: ...e Resistor Power W GT200 4T0007G 0 75 500 100 GT200 4T0015G 1 5 300 200 GT200 4T0022G 2 2 200 200 GT200 4T0040G 4T0055P 3 0 200 300 GT200 4T0055G 4T0075P 5 5 80 750 GT200 4T0075G 4T0110P 7 5 50 1100 G...

Page 13: ...ation where corrosive and explosive gas has 4 The humidity shall be lower than 90 RH no condensation 5 The inverter shall be installed in the location where the plane fixed vibration is less 5 9 m s 2...

Page 14: ...to different power levels there are two kinds of plastic and sheet metal structure Depending on the different installation application GT210 series has two installation methods of wall mounted and emb...

Page 15: ...rol cabinet installation plate Diagram2 5 Plastic structure embedded mounting 3 Sheet metal structure wall mounted installation Install from the front Fixed the four screws Control cabinet Installatio...

Page 16: ...re 4 Sheet metal structure embedded mounting Embedded mounting bracket Embedded mounting bracket Diagram2 8 Sheet metal structure install schematic external bracket diagram ENT ENT Fixed the four scre...

Page 17: ...n the groove above the cover with card buckle on the enclosure press down the cover plate from direction 1 until we hear a click sound 1 2 1 1 Diagram2 10 Disassembly of cover Diagram2 11 Installation...

Page 18: ...the diagram2 14 Press down on the groove 1 on both sides of the operation panel with your fingers and then take out the operation panel body along the direction 2 Install Operation Panel Shown as the...

Page 19: ...GT200 2S0007G GT200 2S0015G GT200 2S0022G BR L N U V W PE L N Single AC 220V input terminal U V W 3 phase Ac output BR Braking resistor connection Motor grounding Dc positive and negative bus output e...

Page 20: ...ing unit Motor grounding PE Protect grounding GT200 4T0300G 4T0370P GT200 4T0370G 4T0450P PE R S T P U V W R S T 3 phase Ac 380v input U V W 3 phase Ac output P External connect DC reactor Dc positive...

Page 21: ...1850G 4T2000P R S T PE U V W P POWER MOTOR R S T 3 phase Ac 380v input U V W 3 phase Ac 380v input P External connect DC reactor Dc positive and negative bus output external braking Motor grounding PE...

Page 22: ...200 4T0185G 4T0220P 100 100 50 65 16 16 1 0 GT200 4T0220G 4T0300P 100 125 65 80 16 25 1 0 GT200 4T0300G 4T0370P 125 160 80 95 25 25 1 0 GT200 4T0370G 4T0450P 160 200 95 115 25 35 1 0 GT200 4T0450G 4T0...

Page 23: ...l Multi fun ction Output terminal DO1 DO2 Open collector Output terminal Programmable is defined Switch output terminals with multiple functions detail refer to output terminal function introduction o...

Page 24: ...ce ground P_GND Input voltage range 10V 10V Remark By extend card Analog output AO1 Analog output Provide analog voltage output Corresponding to 12 kinds of physical quantities output frequency as fac...

Page 25: ...external Max output current 50mA GND 10V power common terminal Analog signal and reference ground of 10v power supply Mutual inner isolation shall be produced between COM and GND COM 24Vpower common...

Page 26: ...output 2 Analog reference ground Digital reference ground Breaker Contactor L1 L2 L3 Multi function terminal 2 Multi function terminal 3 Multi function terminal 4 Multi function terminal 5 Multi func...

Page 27: ...tion terminal 2 Multi function terminal 3 Multi function terminal 4 Multi function terminal 5 Multi function terminal 6 Multi function terminal 7 Multi function terminal 8 10V AI2 GND AI1 0 10V Voltag...

Page 28: ...switch terminal shown as diagram 2 21 to diagram 2 24 DI1 DI2 DI10 COM PLC 24V Internal Circuit The terminals of DI6 DI10 on the extend card Diagram2 21 Internal power supply NPN figure OC DI1 DI2 DI1...

Page 29: ...DI10 COM PLC 24V Internal Circuit The terminals of DI6 DI10 on the extend card Diagram2 23Internal power supply PNP figure OE DI1 DI2 DI10 COM PLC 24V External Circuit The terminals of DI6 DI10 on th...

Page 30: ...a confirmation Rotating encoder M F Multi fun ctional key M F According to F0 01 set effective ex factory value point action control RUN Operation key RUN In the operation keyboard mode the button inv...

Page 31: ...ht is off the inverter is in the terminal control state The indicator flashes indicating that the inverter is running in the serial state A When the LED indicator A is on the digital tube display para...

Page 32: ...allowed to be modified 1 Forbidden to modify except for direct setting frequency and this function code 2 Forbidden to modify except for this function code 1 0 F0 01 Multifunction key selection 0 JOG...

Page 33: ...ut power A Output voltage B Output current LED tens digit second parameter display selection 0 9 ditto LED hundreds digit third parameter display selection 0 9 ditto LED thousands digit fourth paramet...

Page 34: ...op setting frequency keeping 1 Stop setting frequency recovery 1 00 F1 04 Reserved F1 05 Reserved F1 06 Maximum output frequency F1 09 550 00 0 01Hz 50 00Hz F1 07 Operation frequency digit setting Upp...

Page 35: ...V F voltage value V2 F1 19 F1 23 0 1 50 0 F1 22 V F frequency value F3 F1 20 F3 04 0 01Hz 37 50Hz F1 23 V F voltage value V3 F1 21 100 0 0 1 75 0 F1 24 Running direction setting 0 Foreward 1 Reversal...

Page 36: ...ed F2 07 Reserved F2 08 Stop mode 0 Decelerate to stop 1 Coast to stop 2 Stop deceleration DC braking 3 Positioning deceleration stop DC braking 1 0 F2 09 Stop DC braking start frequency 0 00 60 00Hz...

Page 37: ...ncy 2 0 00 550 0Hz 0 01Hz 0 00Hz F2 27 Skip frequency 2 range 0 00 30 00Hz 0 01Hz 0 00Hz F2 28 Skip frequency 3 0 00 550 0Hz 0 01Hz 0 00Hz F2 29 Skip frequency 3 range 0 00 30 00Hz 0 01Hz 0 00Hz F2 30...

Page 38: ...rsion rising setting 0 1 30 0 0 1 10 0 F3 14 Torsion rising cutoff point 0 00 F1 04 0 01Hz 50 00Hz F3 18 Torsion rising gain2 0 500 1 10 F3 19 Torsion rising integral time2 1 1000 1 500 F3 20 Auto tor...

Page 39: ...Curve 1 1 Curve 2 LED thousands digit Expansion card AI3 frequency curve selection 0 Curve 1 1 Curve 2 2 Extension curve 3 3 Extension curve 4 Note Extension curve 3 4 function code see detail in AO...

Page 40: ...lue between maximum given value 2 and reference value 10V 20mA F5 03 0 1 100 0 F5 11 Curve 2 maximum given corresponding frequency 0 00 F1 06 1 50 00Hz F5 12 Analog input voltage current type selectio...

Page 41: ...ion normally open contact input 18 External interruption normally close contact input 19 Stop DC braking input command DB 20 Ineffective closed loop 21 PLC failure 22 Frequency source selection 1 23 F...

Page 42: ...frequency input only for DI5 setting 46 Single phase speed measurement input only for DI5 setting 47 Reserved 48 Reserved 49 Multiple frequency terminals4 50 Multistage closed loop given terminal 51 F...

Page 43: ...9 Frequency converter zero speed running 10 Simple PLC stage running completion instruction 11 PLC circulation completion indication 12 Reach setting count value 13 Reach specified count value 14 Sett...

Page 44: ...r 0 2 Pe 31 Upper computer percentage 0 65535 32 Expansion card AI3 10 10V 20mA 20Ma 1 16 F6 14 FDT1 level 0 00 550 0Hz 0 01Hz 50 00Hz F6 15 FDT1 lag 0 00 550 0Hz 0 01Hz 1 00Hz F6 16 FDT2 level 0 00 5...

Page 45: ...ximum 1 Output frequency after slip reimbursement 0 maximum 2 Setting frequency 0 maximum 3 Output current 0 2 Iei 4 Output current 0 2 Iem 5 Output torque 0 2 Tem 6 Output voltage 0 1 2 Ve 7 Busbar v...

Page 46: ...0 input function selection Same function code F6 00 1 0 F6 33 Expansion card DO3 output function selection Same function code F6 11 1 0 F6 34 Expansion card relay output RA RB RC Same function code F6...

Page 47: ...integral time 1 1000 1 50 F7 12 Rotational speed tracking acceleration 0 1 60 0S 0 1s 6 0s F7 13 Rotational speed tracking judging threshold 1 100 1 10 F7 14 Instantaneous stop no stop function selec...

Page 48: ...ity 0 0 F8 10 The percentage of minimum given quantity and reference value 10V 20mA 0 1 0 0 F8 09 Corresponding feedback quantity of minimum given quantity 0 0 100 0 The percentage of corresponding fe...

Page 49: ...0Hz 0 01Hz 0 00Hz F8 19 Closed loop preset frequency hold time 0 0 3600s 0 1s 0 0s F8 20 Multistage closed loop given 1 0 00 10 00V 0 01V 0 00V F8 21 Multistage closed loop given 2 0 00 10 00V 0 01V 0...

Page 50: ...p output polarity selection Digit 0 Cosed loop output is negative value zero frequency run 1 Cosed loop output is negative value reverse But if F2 30 is set to forbid reverse inverter will run at lowe...

Page 51: ...gle loop 3 Continuous loop LED tens digit start mode 0 Rerun from the first stage 1 Continue to run from the stage of halt or fault 2 Continue to run from the stage frequency of halt or fault LED hund...

Page 52: ...uency 7 F1 10 lower limit frequency F1 09 upper limit frequency 0 01Hz 50 00Hz F9 08 Stage 1 setting LED units digit 0 Multistage frequency 1 F9 01 1 Determined by F1 02 function code 2 Multistage clo...

Page 53: ...tistage closed loop given 2 F8 21 3 Determined by F8 01 function code LED tens digit 0 Foreward 1 Reversal 2 Determined by run command LED hundreds digit 0 Acceleration and deceleration time 1 1 Accel...

Page 54: ...tistage closed loop given 3 F8 22 3 Determined by F8 01 function code LED tens digit 0 Foreward 1 Reversal 2 Determined by run command LED hundreds digit 0 Acceleration and deceleration time 1 1 Accel...

Page 55: ...tistage closed loop given 4 F8 23 3 Determined by F8 01 function code LED tens digit 0 Foreward 1 Reversal 2 Determined by run command LED hundreds digit 0 Acceleration and deceleration time 1 1 Accel...

Page 56: ...eceleration time 2 2 Acceleration and deceleration time 3 3 Acceleration and deceleration time 4 1 000 F9 17 Stage 5 running time 0 0 6500 0s 0 1 20 0 F9 18 Stage 6 setting LED units digit 0 Multistag...

Page 57: ...deceleration time 2 2 Acceleration and deceleration time 3 3 Acceleration and deceleration time 4 1 000 F9 21 Stage 7 running time 0 0 6500 0s 0 1 20 0 F9 22 Multistage frequency8 F1 10 Lowest freque...

Page 58: ...ing LED units digit 0 Multistage frequency 4 F9 23 1 Determined by F1 02 function code 2 Multistage closed loop given 4 F8 27 3 Determined by F8 01 function code LED tens digit 0 Foreward 1 Reversal 2...

Page 59: ...eceleration time 2 2 Acceleration and deceleration time 3 3 Acceleration and deceleration time 4 1 000 F9 33 Stage 9 running time 0 0 6500 0s 0 1 0 0 F9 34 Stage 10 setting LED units digit 0 Multistag...

Page 60: ...F1 02 function code 2 Multistage closed loop given 4 F8 30 3 Determined by F8 01 function code LED tens digit 0 Foreward 1 Reversal 2 Determined by run command LED hundreds digit 0 Acceleration and de...

Page 61: ...eceleration time 2 2 Acceleration and deceleration time 3 3 Acceleration and deceleration time 4 1 000 F9 39 Stage 12 running time 0 0 6500 0s 0 1 0 0 F9 40 Stage 13 setting LED units digit 0 Multista...

Page 62: ...02 function code 2 Multistage closed loop given 4 F8 33 3 Determined by F8 01 function code LED tens digit 0 Foreward 1 Reversal 2 Determined by run command LED hundreds digit 0 Acceleration and dece...

Page 63: ...Acceleration and deceleration time 2 2 Acceleration and deceleration time 3 3 Acceleration and deceleration time 4 1 000 F9 45 Stage 15 running time 0 0 6500 0s 0 1 0 0 Protection function parameter F...

Page 64: ...ad pre alarm detection setting LED units digit Action selection 0 Detecting all the time 1 Detect only in constant speed LED tens digit Alarming selection 0 No alarming continue to run 1 Alarm halt LE...

Page 65: ...tic reset interval fault indication action selection 0 No action 1 Action LED hundreds digit Fault lock function selection 0 Prohibited 1 Open Fault indication no action 2 Open Fault indication action...

Page 66: ...e Only in serial port control mode 3 No alarming and stop according to stop mode In all control modes LED tens digit Contactor abnormal action selection 0 Alarming and free halt 1 No alarming and cont...

Page 67: ...I 5 1 7 1 O format ASCII 6 1 8 1 N format RTU LED hundreds digit analog input terminal 0 Ineffective 1 Effective 1 0003 Fb 02 Reserved 0 Fb 03 Local response delay 0 1000mS 1 5ms Fb 04 Communicatio n...

Page 68: ...te Run for 3 minutes after stop 1 Fan always running when power on 2 Fan starts running when operating temperature is above 45 stops when temperature is below 40 1 0 FC 09 Acceleration and deceleratio...

Page 69: ...m FC 16 Length multiplying power 0 001 30 000 0 001 1 000 FC 17 Length correction coefficient 0 001 1 000 0 001 1 000 FC 18 Measurement axis perimeter 0 01 100 00 cm 0 01 cm 10 00 cm FC 19 Axis pulse...

Page 70: ...ard AI3 analog given LED tens digit Frequency channel selection when terminal is started or stopped 0 No binding 1 Keyboard given 2 Terminal UP DN given 3 Serial port given 4 AI1 analog given 5 AI2 an...

Page 71: ...main given channel frequency of item 4 9 item14 uses parameters confirmed in F5 00 1 0 FC 26 Analog auxiliary given coefficient 0 00 9 99 only for FC 25 4 12 0 01 1 00 FC 27 Figure auxiliary frequency...

Page 72: ...Stop according to stop mode in non panel mode 2 E015 free halt in non panel mode LED tens digit M FUNC key function selection 0 Ineffective 1 Effective in halt status 2 Effective in both halt and run...

Page 73: ...uxiliary frequency source switching with Primary and secondary operation results Ten digit Frequency source Primary and secondary operation results relationships 0 Main Auxiliary 1 Main Auxiliary 2 Ma...

Page 74: ...compensation U0 01 Output torque U0 02 Setting frequency U0 03 Output frequency after compensation U0 04 Bus voltage U0 05 AI1 U0 06 AI2 U0 07 Analog closed loop feedback U0 08 Analog closed loop sett...

Page 75: ...voltage U0 23 Inverter rated current U0 24 Reserved U0 25 IGBT temperature U0 26 First failure type 1 0 U0 27 Second failure type 1 0 U0 28 Third failure type 1 0 U0 29 Bus voltage during last failure...

Page 76: ...ond failure 0 999V 1V 0V U0 34 Output current during second failure 0 00 99 99A 0 01A 0 00A U0 35 Output frequency during second failure 0 00Hz 550 00Hz 0 01Hz 0 00Hz U0 36 IGBT temperature during sec...

Page 77: ...EPROM read write fault E005 Frequency inverter decelerating running of the voltage E020 Closed loop feedback loss E006 Frequency inverter constant running of the voltage E021 Reserved E007 Reserved E0...

Page 78: ...Lengthen accelerating time V F curve is not suitable Adjust V F curve settings adjust manual torque lifting or correctly set motor parameters to guarantee normal torque lifting When instant stop occu...

Page 79: ...braking parts E007 Reserved E008 Motor overload V F curve not suitable Correctly set V F curve and torque lifting Power grid voltage is too low Check power grid voltage General motor is under long te...

Page 80: ...fan Inverter module is abnormal Seek for services E014 Rectification module radiator overheated Ambient temperature is too high Reduce ambient temperature Tunnel is blocked Clean the tunnel Fan is da...

Page 81: ...l parameters incomplete or operation panel version is inconsistent with the main control panel version Refresh operation panel data and version use F0 03 1 to upload parameters first and then use F0 0...

Page 82: ...e modified under running state This function code cannot be modified under running state Modify under shutdown state Part of function codes cannot be modified Function code F0 00 is set to 1 or 2 Set...

Page 83: ...rter running indicator turns on and runs at zero frequency Fault automatic reset Check fault automatic reset settings and fault reasons Simple PLC pause Check PLC pause function terminal External inte...

Page 84: ...l the upper computer virtual terminal function or use the upper computer to give proper settings or modify the F6 23 settings The input terminal positive negative logic settings are improper Check the...

Page 85: ...cator lamp goes out The examined content is shown as table 6 1 Table 6 1 Regular examined contents Item Content Solution Screw of main circuit terminal and control circuit terminal Whether the screw i...

Page 86: ...art name Standard changing time Fan 2 3 years Electrolytic capacitor 4 5 years PCB 5 8 years Fuse 10 years Applicable condition for changing time of aforementioned inverter parts 1 Environment tempera...

Page 87: ...ept for supporting common register read and write partial commands are also expanded to carry out management on inverter function codes 2 The inverter is the slave master slave point to point communic...

Page 88: ...requested for reading parameter 002 of machine 1 Add ress Function Code Register Address Read Characters Checksum 0x01 0x03 0x00 0x02 0x00 0x01 0x25 0xCA The following is response frame of machine 1...

Page 89: ...ement Inverter s function code parameters control parameters and state parameters are all mapped to Modbus read write register Read Write characteristics and range of function code parameters all comp...

Page 90: ...ster number Read contents 2 Register number If operation request fails response should be error codes and abnormal codes Error code is equal to function code 0x80 and abnormal code indicates error rea...

Page 91: ...tion layer protocol data unit of wire diagnosis is as follows Request format is as follows Application Layer Protocol Data Unit Data Length Bytes Value or Range Function Code 1 0x08 Sub Function Code...

Page 92: ...command and error command Modify multiple inverter function codes and state parameters application layer protocol data unit as follows Request format is as follows Application Layer Protocol Data Unit...

Page 93: ...er limit of parameters reading parameter characteristics reading function code menu s max group index reading the next function code group number and the previous function code group number reading th...

Page 94: ...is 00 Max value of group index Read the max value of group index 0x0004 Function code group number occupies high byte and low byte is 00 The next function code group number occupies high byte and low...

Page 95: ...to character restriction BIT15 BIT13 Reserved The inverter control parameters could complete inverter start stop and set running frequency etc via retrieving the inverter s state parameters it could...

Page 96: ...unning frequency 0x3306 Output Current 0x3307 Output Voltage 0x3308 Output Power 0x3309 Running rotational speed 0x330A Running linear speed 0x330B Analog closed loop feedback 0x330C Bus voltage 0x330...

Page 97: ...nal PULSE given 6 Panel analog given 0x3321 Accumulated length Inverter s control bits are defined as follows Control Words Bits Value Significance Function Description BIT2 1 0 111B Running command S...

Page 98: ...r invalid BIT8 1 Main setting valid 0 Main setting invalid BIT9 1 Fault reset valid 0 Fault reset invalid BIT15 10 000000B Reserved Note For Jog running givens BIT4 BIT5 they could not be valid togeth...

Page 99: ...ue Significance BIT0 1 Jog running 0 Non Jog running BIT1 1 Closed loop running 0 Non closed loop running BIT2 1 PLC running 0 Non PLC running BIT3 1 Multi band frequency running 0 Non multi band freq...

Page 100: ...igh low bytes have been exchanged in the final result which means the result is the CRC checksum to be sent unsigned short CRC16 unsigned char msg unsigned char length The function returns the CRC as...

Page 101: ...x01A0 0xC060 0x80 61 0x41A1 0x0063 0xC1A3 0x81A2 0x4062 0x0066 0xC1A6 0x81A7 0x4067 0x01A5 0xC065 0x8 064 0x41A4 0x006C 0xC1AC 0x81AD 0x406D 0x01AF 0xC06F 0x806E 0x41AE 0x01AA 0xC06A 0x806B 0x41AB 0x0...

Page 102: ...esult crc_result 1 return crc_result crc_result 0xff 8 crc_result 8 Application examples The command to start 1 inverter for forward rotating and to set the rotational speed at 50 00HZ which is 5000 i...

Page 103: ...ncy is 50 00HZ Address Function Code Register Address Register Number or Read Bytes Register Content Checksum 0x04 0x03 0x3301 0x0001 None 0xDADB 0x04 0x03 None 0x02 0x1388 0x7912 Read 4 inverter s ru...

Page 104: ...tes Register Content Checksum 0x05 0x03 0x000B 0x0001 None 0xF4C4 0x05 0x03 None 0x02 0x003C 0x4995 Inverter s scaling relationship A Frequency s scaling is 1 100 To make the inverter rotate at 50Hz t...

Page 105: ...ng situations Do not follow the operating manual steps to cause the damage to the inverter Damaging the inverter because of fires water abnormal voltage and etc Wiring error causes the damage to the d...

Page 106: ...re visitrecord Service Date Repairer Contact Service company Contract Number Power Machine series number Phone Zip Address User s Company Phone Phone Purchase Date Machine series Fax Contact Inverter...