EASYSTEAM YALTA, Installation And Maintenance Manual

Page 1: ...YALTA INSTALLATION AND MAINTENANCE ...

Page 2: ...m room you ll get the optimum correlation between the temperature and air humidity microclimate which will be perfect for you Make your own Russian banya Banya with its intrinsic pleasant warmth and easy steam For correctandsafefurnace exploitation readthisinstructioncarefully Enjoy your bath EasySteam company This document is protected by the Copyright Act by the International Copyright Act and I...

Page 3: ... scheme for the veneer Overall dimentions of furnace Technical characteristics Configuration Guarantee obligations Transportation and storage 17 Furnace operation 23 Equipment certificate 25 Troubleshooting guide 12 Hot water production system 13 Hot water production system 14 Operation of hot water production system 15 Installaton of hot water production system ...

Page 4: ...steam as you want 1 04 PRODUCT PURPOSE In order to use the furnace for other purposes you need to have a written permission of the manufacturer If the furnace is used for commercial purposes as well as if the furnace is burning for more than 10 hours all guarantee obligations would be declared null and void and manufacturer will notbeheldliablefor any potentialadverseconsequences ...

Page 5: ...EAM PIPE STEAM GENERATING UNIT pROTECTIVE HEAT RETAINING CHAMOTTE SHIELDS DISPENCING UNIT WATER SUPPLY ASH BOX 3 FURNACE BODY 1 CONVECTION CANALS 2 4 5 6 9 7 FUEL CHANNEL 10 11 12 BOILER GRATE 8 CLEANOUT PORT 14 AIR GOVERNOR 15 PROTECTIVE HEAT RETAINING SHIELD 13 ...

Page 6: ...f the furnace In order to equally distribute the load of massive heater s filling the heater s bottom is made semicircular that also lets to increase the heating area and to prevent the bottom elevated temperature deformation Maintenance of the equipment is done through the steam pipe point 5 Due to the fact that in the operating process the heater is one of the most loaded elements total massofthe...

Page 7: ...culty of a chimney draft In case if there is a lot of soot in the clearances clear it o with a flexible brush for smoke pipes pic 1 In order to get to cleanout port ease o the cap nut on the lid of the cleanout port with a 13 mm wrench While lifting the nut up make three full rotations don t unscrew the nut completely then move the lid of the cleanout port aside and take it out of the port Put the ...

Page 8: ...tact our specialists to get a troubleshooting assistance on a possible cause of this failure and remedial procedures to fix it Our main chimneys are made of stainless heat resistant steel AISI 316 310 321 with wall thickness not less than 0 8 mm in the brick or stone veneer which is fixated with a decorative sheet economizer The pass through in floors and in the roof should be made fire proofed accord...

Page 9: ...ay bigger stones and fillupcavities withsmallerfractions In order to avoid damaging the furnace it is not recommended to make a monolithic type laying of stones You should always leave some space between the stones Total mass of the filling shouldn t exceed the maximum value mentioned in this manual Pic 2 Burner units appearance Burner units are installed in the burner and fixated with fasteners For ...

Page 10: ...1 10 Pic 3 The passage for the combustion flue ...

Page 11: ...the cut out notch should be placed on the flue chimney side The clearances between the wall of the furnace and protective cover are filled in with stones this makes up an outer heater Then put boards point 5 on the top Lay stones on the top of the furnace ASSEMBLY SCHEME FOR THE PROTECTIVE COVER Pic 4 Assembly scheme for the protective cover 1 2 4 3 ...

Page 12: ...ET JOINT WATER RECEIVING TANK WATER DUMP FAUCET CONNECTING PIPE 1 OUTLET JOINT 9 T TUBE 13 DRAIN FAUCET 14 8 2 10 3 12 STEAM OUTLET JOINT 7 TANK FILLER PIPE 5 OUTLET JOINT 4 CONNECTING PIPE 11 TANKS LID 6 12 HOT WATER PRODUCTION SYSTEM ...

Page 13: ... At the top of a tank there is a tank fillet pipe point 5 which is needed to fill the system with water with a hermetic lid point 6 and one inch threaded joint point 7 for steam removal from indoor space There are one inch threaded inlet and outlet joints points 8 and 9 at the bottom of a tank The hot water faucet point 10 is on the front wall of a tank All water receiving tanks are equipped with wa...

Page 14: ...ed time of water heating to the temperature of 80 degrees is between two and three hours and depends on layout of heat exchange unit and water receiving tank connection as well as on their physical distance In case if there is a big distance between heat exchange unit and water receiving tank or when thegeometryofinlet pipes iscomplex cutthelow power circulatingpump into thesystem The process of s...

Page 15: ...nkto heat exchangeunit Eachadditionalbend ofconnectingpipes negativelya ecttheprocessofcirculation Connect water receiving tank and heat exchange unit avoiding unnecessary bends of connecting pipes You should only use high temperature materials flax fiber as a seal for threaded connection joints of the heat exchange unit To remove the steam from indoor space connect the steam outlet joint to a pipe ...

Page 16: ...nuts by use of 2 5 mm hex nut wrench 2 Screw up the left corner from the inside of the frame with 3 M4 nuts by use of 2 5 mm hex nut wrench 3 Screw up the right corner from the inside of the frame with 3 M4 nuts by use of 2 5 mm hex nut wrench ASSEMBLY SCHEME FOR THE VENEER ...

Page 17: ...through manufacturing clearances between the heater and the furnace body as well as through the main chimney and engulf the heater in flames At the highest point high temperature gases run against the top of the furnace and form a circle around the heater in so doing enhancing the heating up of the inner filling Oxygen that is essential for high temperature combustion in the lower part of the heater...

Page 18: ...sure water steam mixture comes out of small holes made along the whole length of horizontal pipes into the most heated layer of heater s filling Going from the bottom up water steam mixture comes out of the steam pipe and fills the sweating room with an easy steam Every stone total volume of the filling is involved in the steam production process that why the steam comes out nothing else but finely di...

Page 19: ...sign and dimensions could slightly di er from ones mentioned in this table Chimney diameter of standardmodelsoffurnaces is120 mm Furnace Dimensions mm А B C D E F G Pic 5 Furnace dimentions Yalta 15 Yalta 25 Yalta 35 920 970 1120 805 855 1005 760 810 810 605 655 655 490 530 530 403 403 433 466 466 536 А В С D E F G 1 19 ...

Page 20: ...Furnace J K L H with ГГУ or САБК ТБ burner unit Pic 6 Furnace dimentions Yalta 15 Yalta 25 Yalta 35 450 450 520 370 370 390 255 235 235 520 520 390 390 J J with ГГУ or САБК ТБ burner unit K L Dimensions mm ...

Page 21: ...th Amount of consumable logs Size of a glass in the door W H Fuel type Yalta 15 Yalta 25 Yalta 35 10 20 20 30 30 40 490 530 530 920 970 1120 760 810 810 3 4 mm stainless heat resistant steel steel heat resistant glass ceramic stainless heat resistant steel сonstruction steel сlosed internal heater outer open heater to the lower part Yes Yes bent welded structure 120 mm 200 kg 240 kg 280 kg 84 kg 9...

Page 22: ...n a soft packag ing and placed inside the furnace Wood burning furnace with a built in steam generating unit Protective cover with fasteners Chamotte tiles Boiler grate Dispensing unit water supply Lid of the dispensing unit Lid of the heater Installation and operation manual product certificate 1 pce 1 set 1 set Door Ash box 1 copy may be absent depending on the furnace type 22 1 pce 1 pce 1 pce 1...

Page 23: ...e furnace Water doesn t get to the steam generating unit The safety valve doesn t work Outgoing vapor has a specific smell Air deficiency in the heater Di culty of a chimney draft Di culty of a chimney draft Insu cient leak tightness of the chimney Chimneys deterioration Draft di culty Back pressure valve is clogged Foreign object in the back pressure valve Poor quality stones Old stones 1 2 1 2 3 1...

Page 24: ...nty liabilities upon any of the following Inappropriate use of the furnace Commercial use of the furnace Furnace exploitation with a natural stones veneer from another manufacturer laying of the Expiration of a warranty 2 3 4 Independent repair or changes in the engineering design of the furnace Installation of burner units unauthorized by manufacturer 5 6 7 Installation of gas equipment in the fu...

Page 25: ...tion from the project additional options Conclusion the product is qualified as suitable for exploitation Quality control department check mark The test was performed by position held surname first name and patronymic signature 202 year month date Material AISI 430 AISI 321 Thickness 3 4 мм Fuel wood gas wood gas approved КО 870 Warranty period 1 year 3 years 5 years custom design AISI 430 AISI 321 ...

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