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5HP INLINE PUMP MANUAL REV030921 

Personal Protective Equipment 

Be sure all 

Be sure all operators and others around the pump and its controls comply with all applicable OSHA, 

Federal, State and Local regulations, codes, and standards relating to personal protective equipment. This includes 
respiratory protective equipment, protection for the extremities, protective clothing, protective shields and barriers, 
electrical protective equipment, and personal hearing protective equipment. 

  

Warning: Be sure to install belt guard after pump installation. Failure to do so can lead to serious injury. 

Area 

1.

 

Install compressor pump in a clean, dry, and well-lit area. Be sure installation area can maintain a temperature 
range between 35 degrees Fahrenheit (1.6 degrees Celsius) and 110 degrees Fahrenheit (43.3 degrees Celsius). 

2.

 

Insulate cold water or other low temperature pipes that pass overhead to avoid condensation dripping on pump 
which could cause rust or moisture build up. 

3.

 

If acid is used in operating environment or air is dust laden, you 

MUST 

pipe intake air from outside. Increase 

pipe by one size for every 20 feet of run length. Be sure to install a protective hood around intake filter(s). 

4.

 

Allow sufficient space around pump for maintenance access. Mount with pulley towards wall and leave a 
minimum of 15 inches of clearance. 

5.

 

Ensure location where pump is mounted is level. Uneven locations can damage the pump and void pump 
warranty. 

  

Piping  

1.

 

Install appropriate flow-limiting valves as necessary according to pipe size and run length. This will reduce 
pressure in case of hose failure per OSHA Standard 29 CFR 1926.302(b)(7). 

2.

 

Flow-limiting valves are listed by pipe size and rated CFM. Select appropriate valves accordingly in accordance 
with manufacturers recommendations. 

3.

 

Air systems should be checked daily for leaks. This helps to prevent unnecessary load/wear on the pump. 

4.

 

Ensure any tube, pipe, fitting, or hose connected to the pump can withstand operating temperatures and retain 
pressure. 

  

Read all manuals and information supplied for this unit carefully. Be thoroughly 
familiar with all inspection and operation guidelines. Only persons that have 
read and understand this manual should operate this pump. 

DANGER: DO N

OT install pump in boiler room, paint spray room, or area where 

sandblasting occurs. Make sure inlet air is away from exhaust fumes or other toxic, 
noxious, or corrosive fumes or substances.

 

WARNING: Never use plastic (PVC) pipe for compressed air. Serious injury or death 
could result. Piping MUST have a pressure rating of 200 PSI or greater. 

Summary of Contents for 5HP

Page 1: ...APP2I0524TP 5HP INLINE PUMP MANUAL REV030921...

Page 2: ...INE PUMP MANUAL REV030921 Contents Safety Information 2 4 Breathable Air 2 Area 3 Piping 3 Installation 4 5 Operation 6 Maintenance 7 8 Pump Explosion Part List 9 18 Troubleshooting 19 Warranty Statem...

Page 3: ...recautions in this manual can result in accidents and injuries 2 NEVER start or operate the pump under unsafe conditions Tag the compressor disconnect and lock out all power to it to prevent accidenta...

Page 4: ...ilter s 4 Allow sufficient space around pump for maintenance access Mount with pulley towards wall and leave a minimum of 15 inches of clearance 5 Ensure location where pump is mounted is level Uneven...

Page 5: ...60 1 1 1 100 1 1 1 1 125 1 125 1 1 Installation 1 Mount pump to flat level surface Out of level or uneven surfaces can lead to pump damage and will void your warranty This pump has the following bolt...

Page 6: ...for motor size and RPM DO NOT exceed pump maximum recommended RPM Exceeding pump RPM will cause premature wear damage to the pump and will void pump warranty 6 Pulley calculation worksheet Pump Flywh...

Page 7: ...iteria synthetic SAE grade 30 non detergent piston compressor oil Failure to use the correct oil will void your warranty Oil level should be to the center of the red circle in the sight glass Oil leve...

Page 8: ...sively loose or damaged Environment Quarterly four times per year Air temperature should not exceed recommended levels Humidity where pump is stored should not exceed 70 Consider relocating pump if th...

Page 9: ...il is not trash and MUST NOT be disposed of in regular trash or discarded into the environment You MUST dispose of waste oil from your unit per all applicable federal state and or local codes Failure...

Page 10: ...9 5HP INLINE PUMP MANUAL REV030921 Pump Explosion Parts List...

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Page 20: ...down and contact customer support Black dust is all over my pump area Check belt alignment and tension The black dust is rubber from belt wear If needed replace belts Pop off valve flutters Identify...

Page 21: ...han 70 hours to insure gasketseating After the 100 hours of break in you must change the oil Thereafter Oil Should be changed every 6 months or 1000 hours whichever occurs first Always maintain proper...

Page 22: ...ranty purposes must be supplied by manufacturer Warranty work should be performed by a manufacturer approved technician If any maintenance other than routine maintenance is performed by a non approved...

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