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5HP INLINE PUMP MANUAL REV030921 

Maintenance 

1.

 

Make sure repairs and service are done in a clean, dry, well-lit, and well-ventilated area. 

2.

 

When cleaning/blowing off, 

DO NOT 

exceed 30 PSI (2.1 bar) of pressure. 

NEVER 

use solvents for cleaning 

purposes. Also use effective chip guarding and personal protective equipment per OSHA Standard 29 CFR 
190.242(b). 

  

3.

 

Relieve all internal pressure prior to opening any line, fitting, hose, valve, drain plug, connection or any other 
such component before refilling airline anti-icer systems with antifreeze compound. 

 

4.

 

Maintenance Schedule. 

Item 

Frequency 

Comment 

Cleanliness 

Daily 

Keep the pump and the surrounding area clean. Wipe off oil, spills, and 
dirt/dust. 
 

Oil Level 

Daily 

Check oil level while the power is 

OFF. 

If oil is low add to fill point. If 

level is high, drain off oil. 
 

Belt 

Monthly 

Verify belt tension. Replace if excessively loose or damaged. 
 

Environment 

Quarterly (four 
times per year) 

Air temperature should not exceed recommended levels. Humidity 
where pump is stored should not exceed 70%. Consider relocating 
pump if these conditions cannot be met. 
 

Entire Pump 

Yearly 

Lock unit out and detail clean. 
 

Air Filter(s) 

See Comments 

Air filters should be changed after the first 100-hour break in period 
and every 90 days after that. The frequency will increase in 
environments with air contaminants such as dust, paint, dirt, etc. 
 

Oil 

See Comments 

Oil should be changed after the first 100-hour break in period and 
every 90 days after that. This will increase in frequency depending on 
actual pump use and hours unit is running. 
 

Oil Filter 

See Comments 

The oil filter on the unit should be pulled and cleaned with every oil 
change. 

 

WARNING: Disconnect, tag, and lock out power source the release all pressure from the 
system prior to install, service, or relocation. 

WARNING: Disconnect, tag, and lock out power source the release all pressure from the 
system prior to install, service, or relocation. 

Summary of Contents for 5HP

Page 1: ...APP2I0524TP 5HP INLINE PUMP MANUAL REV030921...

Page 2: ...INE PUMP MANUAL REV030921 Contents Safety Information 2 4 Breathable Air 2 Area 3 Piping 3 Installation 4 5 Operation 6 Maintenance 7 8 Pump Explosion Part List 9 18 Troubleshooting 19 Warranty Statem...

Page 3: ...recautions in this manual can result in accidents and injuries 2 NEVER start or operate the pump under unsafe conditions Tag the compressor disconnect and lock out all power to it to prevent accidenta...

Page 4: ...ilter s 4 Allow sufficient space around pump for maintenance access Mount with pulley towards wall and leave a minimum of 15 inches of clearance 5 Ensure location where pump is mounted is level Uneven...

Page 5: ...60 1 1 1 100 1 1 1 1 125 1 125 1 1 Installation 1 Mount pump to flat level surface Out of level or uneven surfaces can lead to pump damage and will void your warranty This pump has the following bolt...

Page 6: ...for motor size and RPM DO NOT exceed pump maximum recommended RPM Exceeding pump RPM will cause premature wear damage to the pump and will void pump warranty 6 Pulley calculation worksheet Pump Flywh...

Page 7: ...iteria synthetic SAE grade 30 non detergent piston compressor oil Failure to use the correct oil will void your warranty Oil level should be to the center of the red circle in the sight glass Oil leve...

Page 8: ...sively loose or damaged Environment Quarterly four times per year Air temperature should not exceed recommended levels Humidity where pump is stored should not exceed 70 Consider relocating pump if th...

Page 9: ...il is not trash and MUST NOT be disposed of in regular trash or discarded into the environment You MUST dispose of waste oil from your unit per all applicable federal state and or local codes Failure...

Page 10: ...9 5HP INLINE PUMP MANUAL REV030921 Pump Explosion Parts List...

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Page 20: ...down and contact customer support Black dust is all over my pump area Check belt alignment and tension The black dust is rubber from belt wear If needed replace belts Pop off valve flutters Identify...

Page 21: ...han 70 hours to insure gasketseating After the 100 hours of break in you must change the oil Thereafter Oil Should be changed every 6 months or 1000 hours whichever occurs first Always maintain proper...

Page 22: ...ranty purposes must be supplied by manufacturer Warranty work should be performed by a manufacturer approved technician If any maintenance other than routine maintenance is performed by a non approved...

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