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Before commencing the installation

• Disconnect the power supply of the device. 

• Ensure that devices cannot be accidentally retriggered.

• Verify isolation from the supply.

• Ground and short-circuit.

• Cover or enclose neighbouring units that are live. 

• Follow the engineering instructions (IL) of the device 

concerned.

• Only suitably qualified personnel in accordance with 

EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/
system.

• Before installation and before touching the device ensure 

that you are free of electrostatic charge. 

• The functional earth (FE) must be connected to the 

protective earth (PE) or to the potential equalizing.
The system installer is responsible for implementing this 
connection.

• Connecting cables and signal lines should be installed so 

that inductive or capacitive interference do not impair the 
automation functions.

• Install automation devices and related operating elements 

in such a way that they are well protected against uninten-
tional operation.

• Suitable safety hardware and software measures should 

be implemented for the I/O connection so that a cable or 
wire breakage on the signal side does not result in 
undefined states in the automation device.

• Ensure a reliable electrical isolation of the low voltage for 

the 24 V supply. Only use power supply units complying 
with IEC 60364-4-41 or HD 384.4.41 S2 (VDE 0100 part 410).

• Deviations of the mains voltage from the nominal value 

must not exceed the tolerance limits given in the technical 
data, otherwise this may cause malfunction and 
dangerous operation.

• Emergency-Stop devices complying with IEC/EN 60204-1 

must be effective in all operating modes of the automation 
devices. Unlatching the emergency switching off devices 
must not cause restart.

• Built-in devices for enclosures or cabinets must only be 

run and operated in an installed state, desk-top devices or 
portable devices only when the housing is closed.

• Measures should be taken to ensure the proper restart of 

programs interrupted after a voltage dip or failure. This 
should not cause dangerous operating states even for a 
short time. If necessary, emergency switching off devices 
should be implemented.

• Wherever faults in the automation system may cause 

damage to persons or property, external measures must 
be implemented to ensure a safe operating state in the 
event of a fault or malfunction (for example, by means of 
separate limit switches, mechanical interlocks, etc.).

• During operation, and depending on their degree of 

protection, variable frequency drives may have live, 
uninsulated, moving, and/or rotating parts, as well as hot 
surfaces.

• The impermissible removal of the required cover, 

improper installation or incorrect operation of the motor or 
variable frequency drive can cause the failure of the 
device and serious injury and/or material damage.

• Comply with all applicable national accident prevention 

regulations (e.g. BGV A3) when working with energized 
variable frequency drives.

• The electrical installation must be carried out in 

accordance with the relevant regulations (e.g. with regard 
to cable cross sections, fuses, PE).

• All transport, installation, commissioning and mainte-

nance work must only be carried out by trained personnel 
(observe IEC 60364, HD 384 or DIN VDE 0100 and national 
accident prevention regulations).

• If applicable, systems in which variable frequency drives 

are installed must be equipped with additional monitoring 
and protective devices in accordance with the applicable 
safety regulations, e.g., the German Equipment and 
Product Safety Act, accident prevention regulations, etc. 
Making changes to the variable frequency drives by using 
the operating software is allowed.

• Keep all covers and doors closed during operation.

• When designing the machine, the user must incorporate 

mechanisms and measures that limit the consequences of 
a drive controller malfunction or failure (an increase in 
motor speed or the motor?9s sudden stop) so as to prevent 
hazards to people and property, e.g.:

– Additional stand-alone devices for monitoring parame-

ters that are relevant to safety (speed, travel, end 
positions, etc.)

– Electrical and non-electrical safety devices (interlocks 

or mechanical locks) for mechanisms that protect the 
entire system

– Due to the possibility of there being capacitors that are 

still holding a charge, do not touch live device parts or 
terminals immediately after disconnecting the variable 
frequency drives from the supply voltage. Heed the 
corresponding labels on the variable frequency drives

Eaton Industries

G

mbH

Safety instructions

Danger!
Dangerous electrical voltage!

Summary of Contents for 118701

Page 1: ...Manual ESR5 NO 41 24VAC DC Safety relay 12 19 MN049009EN...

Page 2: ...ual All editions of this document other than those in German language are translations of the original operating manual 1 Edition 2019 publication date 12 19 See revision protocol in the About this ma...

Page 3: ...ation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limi...

Page 4: ......

Page 5: ...d warnings of personal injury 4 0 4 3 Tips 4 0 5 Ordering data 4 1 Safety notes 5 2 Description 6 3 Operating and indication elements 7 3 1 Connection assignment 7 4 Basic circuit diagram 8 5 Derating...

Page 6: ...the power dissipation 17 13 Diagnostics 18 14 Application examples 19 14 1 Single channel safety door monitoring 19 14 2 Single channel emergency stop monitoring 20 15 Attachment using devices at alt...

Page 7: ...anual is intended for qualified personnel installing operating and maintaining the ESR5 NO 41 24VAC DC safety relay 0 3 Additional documents For further information see the following documentation Ins...

Page 8: ...ersonal injury 0 4 3 Tips 0 5 Ordering data ESR5 NO 41 24VAC DC safety relay Catalog No 118701 CAUTION Warns about the possibility of material damage CAUTION Warns of the possibility of hazardous situ...

Page 9: ...overs must not be removed when operating electrical switching devices WARNING Danger due to faulty devices The devices may be damaged following an error and correct operation can no longer be ensured...

Page 10: ...4 undelayed enabling current paths 1 undelayed enabling current path The enabling current paths and the signaling current path drop out without delay according to stop category 0 EN 60204 1 Control Si...

Page 11: ...3 4 1 3 2 3 1 4 4 3 4 4 P o w e r K 2 K 1 E S R 5 N O 4 1 2 4 V A C D C A1 24 V AC DC power supply S33 S34 Start and feedback circuit S11 Sensor circuit output S12 Input sensor circuit 51 52 Signalin...

Page 12: ...Explanation A1 24 V AC DC power supply A2 0 V power supply S11 Sensor circuit output S12 Input sensor circuit S33 S34 Start and feedback circuit 13 14 23 24 33 34 43 44 Undelayed enabling current pat...

Page 13: ...g curve applies for the following conditions Mounting on a vertical or horizontal DIN rail Devices mounted next to each other without spacing Figure 3 Derating curve vertical or horizontal mounting po...

Page 14: ...6 Load curve ohmic load 10 ESR5 NO 41 24VAC DC 12 19 MN049009EN www eaton com 6 Load curve ohmic load Figure 4 Relay load curve ohmic load I A DC U V DC 0 1 0 2 0 5 1 2 5 10 10 20 50 100 500 1000 200...

Page 15: ...art The device starts automatically after the sensor circuit has been closed Manual start The device starts with closed sensor circuit once the start circuit has been closed by pressing the reset butt...

Page 16: ...agram for automatic start Figure 5 Time diagram for automatic start Time diagram for manual start Figure 6 Time diagram for manual start Designation Explanation A1 A2 Power supply S34 Start circuit S1...

Page 17: ...24VAC DC 12 19 MN049009EN www eaton com 13 9 Mounting and removing Mount the device on a 35 mm DIN rail according to EN 60715 To remove the device use a screwdriver to release the snap on foot Figure...

Page 18: ...to the connection terminal blocks using a screw driver Figure 8 Connecting the cables It is recommended that ferrules are used to connect stranded cables For compliance with UL approval use copper wi...

Page 19: ...matic start Bridge the contacts S33 S34 Manual start Connect a reset button to contacts S33 S34 A connected reset button is not monitored Start and feedback circuit Place the relevant N C contact in p...

Page 20: ...ower LED lights up Close contacts S11 S12 as follows Automatic start The enabling current paths 13 14 23 24 33 34 and 43 44 close Signaling current path 51 52 opens The K1 and K2 LEDs light up Manual...

Page 21: ...tact IL1 IL2 ILn x 200 m Total power dissipation PTotal PInput PContact therefore PTotal UB UN IN n x IL x 200 m or PTotal UB UN IN IL1 IL2 ILn x 200 m The total power dissipation of the safety relay...

Page 22: ...points A1 and A2 Remove short circuit Fault in reset circuit Faulty reset button Short circuit between S33 and S34 No fault detection on initial start only on first new demand Remove short circuit Fa...

Page 23: ...contactors Suitable up to category 1 PL c EN ISO 13849 1 SIL 1 EN 62061 Figure 11 Single channel safety door monitoring manual start a B1 Mechanical safety door switch S2 Reset button K3 K4 Contactor...

Page 24: ...rs Suitable up to category 1 PL c EN ISO 13849 1 SIL 1 EN 62061 Figure 12 Single channel emergency stop monitoring manual start a S1 Emergency stop button S2 Reset button K3 K4 Contactors Contactor K4...

Page 25: ...the corresponding factor in accordance with the table below The following section describes the special conditions for using ESR5 NO 41 24VAC DC devices at altitudes greater than 2000 m above sea lev...

Page 26: ...e calculation for 3000 m Figure 13 Example of a suspended derating curve red 27 C x 0 906 24 C 55 C x 0 906 49 C The following calculation and the illustrated derating curve are provided as examples P...

Page 27: ...1 s Operating voltage display 1 x LED green Status display 2 x LEDs green Protective circuit Surge protection Suppressor diode Protection against polarity reversal for rated control circuit supply vol...

Page 28: ...ed surge voltage insulation Basic insulation 4 kV between all current paths and housing Safe isolation reinforced insulation 6 kV between A1 A2 and 13 14 23 24 33 34 43 44 between S11 S12 S33 S34 and...

Page 29: ...15 Cycles 8760 per year Safety parameters for IEC 61508 Low demand SIL 1 up to SIL 3 depending on the application PFDavg 1 49 x 10 4 Proof test interval 78 months Duration of use 240 months Safety cha...

Page 30: ...nic transmit and receive elements which detects the diffuse reflection of optical radiation generated in the device by an object located in a protective field specified in two dimensions Cat Category...

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