background image

Step 1

Step 2

Step 3

Step 4

INSULATION 

SHIELD

1

/

8

” 

(54 mm)

1

/

8

” 

BEVEL 

(3 mm)

CONDUCTOR

INSULATION 

SHIELD

INSULATION 

SHIELD

1

/

2

” 

(178 mm)

CLEAN 

EXCESS 

INHIBITOR 

GREASE

FIRST 

CRIMP 

PLACED 

BELOW 

KNURL

CABLE 

JACKET

BEND 

NEUTRAL 

WIRES 

DOWN

AND OUT 

OF THE 

WAY

1

/

2

” 

(241 mm)

Cable preparation (concentric neutral)

ote:

N

If concentric neutral cable is not being used, follow 

cable preparation directions in shield adapter kit.

Step 1

Measure down 9 1/2” from top of the cable.
Remove cable jacket (if jacketed cable is used) to expose 

neutral wires.
Unwind neutral wires.

Step 2

Measure down from the top of the cable 2 1/8”.
Remove the insulation and conductor shield to expose the 

bare conductor. Take care not to nick the conductor.

Step 3

Clean the exposed conductor using a wire brush.

ote:

N

The probe (male contact) should be preassembled 

into the threads of the compression connector prior to 

crimping to ensure proper thread engagement.

Place the coppertop (bimetal) connector on the conductor. Make 

sure the threaded hole in connector faces the apparatus bushing.
Crimp the connector in place using a tool and die 

combination listed in Table 1 on page 3. Start crimping just 

below the knurled line and rotate each successive crimp 

to prevent bowing. Do not overlap crimps. Place as many 

crimps on the connector as will fit. Smooth any sharp edges 

on the crimp connector surface.
Clean excess inhibitor grease from coppertop connector by 

wiping toward threaded eye.

Step 4

Measure down from the top of the connector 7 1/2”.
Remove the insulation shield. Take care not to nick or gouge insulation.
Place a 1/8” bevel on the insulation to ease elbow installation.

Step 5

Apply a suitable jacket seal over the jacket and exposed 

neutral wires.
If an Eaton jacket seal is used, follow instructions supplied 

with the jacket seal kit.

3

200 A 35 KV CLASS “LE” SERIES ELBOW INSTALLATION INSTRUCTIONS

   MN650010EN   May 2015   

Summary of Contents for 200 A 25 kV class

Page 1: ...200 A 35 kV class LE series elbow installation instructions COOPER POWER SERIES Loadbreak Apparatus Connectors MN650010EN Effective May 2015 Supersedes S500 41 1 March 2011...

Page 2: ...NY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no...

Page 3: ...dling and Storage 1 Quality Standards 1 INSTALLATION INSTRUCTIONS Installation Instructions 2 Preparation of Concentric Neutral Cable 3 Elbow and Loadbreak Probe Installation 4 OPERATING PROCEDURES Lo...

Page 4: ...afety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low volt...

Page 5: ...IONAL LOCKING RING THREE PHASE PROBE INSULATED CUFF ARC FOLLOWER PULLING EYE TEST POINT CAP DRAIN WIRE TAB LOADBREAK BAND PEROXIDE CURED SEMI CONDUCTING SHIELD INSULATION ENCAPSULATED CONDUCTIVE INSER...

Page 6: ...Cable Cutters Clampstick Personal Protection Equipment For detailed instructions please see pages 3 4 Table 1 Crimp Chart Connector Size AWG or kcmil Catalog Number Nominal Barrel Diameter Burndy Kear...

Page 7: ...the compression connector prior to crimping to ensure proper thread engagement Place the coppertop bimetal connector on the conductor Make sure the threaded hole in connector faces the apparatus bush...

Page 8: ...elbow Step 7 By hand thread loadbreak probe into threaded eye of coppertop connector When tight use the provided installation tool to properly torque the loadbreak probe Proper torque is applied when...

Page 9: ...vices to system ground per appropriate Installation Instructions All associated apparatus must also be grounded Secure elbow eye firmly onto clampstick and lock Twist clampstick clockwise until the el...

Page 10: ...This page intentionally left blank 6 200 A 35 KV CLASS LE SERIES ELBOW INSTALLATION INSTRUCTIONS MN650010EN May 2015...

Page 11: ...This page intentionally left blank 7 200 A 35 KV CLASS LE SERIES ELBOW INSTALLATION INSTRUCTIONS MN650010EN May 2015...

Page 12: ...wer and Kearney are valuable trademarks of Eaton in the U S and other countries You are not permitted to use the trademarks without the prior written consent of Eaton Burndy is a registered trademark...

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