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200 A Fused Loadbreak Elbow Connector Replacement Fuse

InstallatIon InstructIons

   MN132021EN   November 2016

Safety for life

Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. 

We actively promote safe practices in the use and maintenance of our products through our service literature, instructional 

training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, and 

service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around 

high voltage lines and equipment, and support our “Safety For Life” mission.

Safety information

The instructions in this manual are not intended as a 

substitute for proper training or adequate experience in the 

safe operation of the equipment described. Only competent 

technicians who are familiar with this equipment should 

install, operate, and service it.
A competent technician has these qualifications:

Is thoroughly familiar with these instructions.

Is trained in industry-accepted high and low-voltage safe 

operating practices and procedures.

Is trained and authorized to energize, de-energize, clear, 

and ground power distribution equipment.

Is trained in the care and use of protective equipment 

such as arc flash clothing, safety glasses, face shield, 

hard hat, rubber gloves, clampstick, hotstick, etc.

Following is important safety information. For safe 

installation and operation of this equipment, be sure to read 

and understand all cautions and warnings.

Hazard Statement Definitions

This manual may contain four types of hazard statements:

  DANGER

Indicates an imminently hazardous situation which, if 

not avoided, will result in death or serious injury .

   WARNING

Indicates a potentially hazardous situation which, if not 

avoided, could result in death or serious injury .

  CAUTION

Indicates a potentially hazardous situation which, if not 

avoided, may result in minor or moderate injury .

CAUTION

Indicates a potentially hazardous situation which, if not 

avoided, may result in equipment damage only .

Safety instructions

Following are general caution and warning statements that 

apply to this equipment. Additional statements, related to 

specific tasks and procedures, are located throughout the 

manual.

  DANGER

Hazardous voltage . Contact with hazardous voltage will 

cause death or severe personal injury . Follow all locally 

approved safety procedures when working around high- 

and low-voltage lines and equipment . 

G103 .3

   WARNING

Before installing, operating, maintaining, or testing this 

equipment, carefully read and understand the contents 

of this manual . Improper operation, handling or 

maintenance can result in death, severe personal injury, 

and equipment damage . 

G101 .0

   WARNING

This equipment is not intended to protect human 

life . Follow all locally approved procedures and safety 

practices when installing or operating this equipment . 

Failure to comply can result in death, severe personal 

injury and equipment damage . 

G102 .1

   WARNING

Power distribution and transmission equipment must 

be properly selected for the intended application . It 

must be installed and serviced by competent personnel 

who have been trained and understand proper safety 

procedures . These instructions are written for such 

personnel and are not a substitute for adequate training 

and experience in safety procedures . Failure to properly 

select, install or maintain power distribution and 

transmission equipment can result in death, severe 

personal injury, and equipment damage . 

G122 .2

!

SAFETY

FOR LIFE

!

SAFETY

FOR LIFE

Summary of Contents for 200 A Fused Loadbreak Elbow Connector Replacement...

Page 1: ...200 A Fused Loadbreak Elbow Connector Replacement Fuse Installation Instructions COOPER POWER SERIES Fusing Equipment MN132021EN Effective November 2016 Supersedes June 2011 S240 97 1 ...

Page 2: ...R PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise ...

Page 3: ...ty instructions iv PRODUCT INFORMATION 1 Introduction 1 Read This Manual First 1 Additional Information 1 Acceptance and Initial Inspection 1 Handling and Storage 1 Quality Standards 1 FUSE REPLACEMENT PROCEDURES 2 Probe and Elbow Housing Disassembly 3 Fuse Disassembly 4 Replacement Fuse Installation 6 Probe Adapter Reassembly 7 Elbow Housing and Probe Reassembly 8 ...

Page 4: ...hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in equipmen...

Page 5: ...imiting fuse protection The Fused Loadbreak Elbow Connector provides a convenient and cost effective means to adding fused protection to underground distribution systems for connecting underground cables to transformers switching cabinets and junctions equipped with loadbreak bushings Read This Manual First Read and understand the contents of this manual and follow all locally approved procedures ...

Page 6: ... indicating instruments specifically designed for test points Use of conventional voltage sensing devices may provide false No Voltage indications The test point must be dry and free of contaminants when checking for voltage After indication is taken clean dry and lubricate the test point cap with silicone grease and assemble to the test point Always consider the termination to be energized until ...

Page 7: ...e unthread and remove loadbreak probe from fused loadbreak elbow Remove Loadbreak Probe Wire Probe Wrench Drain Wires Turn Counterclockwise to loosen Step 5 Detach drain wire lead from the drain wire eye of the elbow housing At the overlap of elbow housing and cable housing insert supplied bleeder strap approx 1 2 13 mm under lip of elbow housing Slide strap around the entire circumference of fuse...

Page 8: ...t and pull motion to the elbow housing to separate it from the cable housing Note N A screwdriver through the pulling eye on top of the elbow will aid in twisting and pulling to separate Discard bleeder strap after housings are separated Elbow Housing Upper Pulling Eye Cable Housing Grip While Separating Facing Outward Separate Step 7 Using the supplied 1 8 hex wrench unthread the two set screws f...

Page 9: ...ions MN132021EN November 2016 Step 8 Remove probe adapter from fuse end cap stud on top of fuse Probe Adapter Fuse End Cap Stud Step 9 Gripping the square portion of the cable housing use the supplied 3 16 hex wrench to loosen and unthread fuse from cable housing 3 16 Hex Wrench ...

Page 10: ...N132021EN November 2016 Replacement Fuse Installation Step 10 Remove old fuse from cable housing Remove Old Fuse Threaded End Step 11 Thread fuse clockwise by hand and start threads into the connector in bottom of the cable housing until hand tight Insert Replacement Fuse Threaded End ...

Page 11: ...ts Confirm check dimension shown in illustration above Position the long end of the hex wrench on the cable housing nosepiece verify that the top of the fuse end cap is equal to or below indicator notch on the hex wrench Check Dimension Use the Hex Wrench notch to measure proper depth Indicator Notch Indicator Notch Step 13 Install probe adapter on unthreaded stud Probe adapter should rest flush o...

Page 12: ...ut on the end post of the fuse then tighten each set screw an additional 1 8 1 4 turn until tight Probe Adapter Seated Flush On Top of Fuse End Cap 1 8 3mm Hex Wrench Align the Flats of the Probe Adapter Parallel to the Nosepiece of the Bushing Loadbreak Bushing Insert Step 15 Using supplied lubricant clean and lubricate elbow and cable interfaces Assemble elbow housing onto the cable housing Make...

Page 13: ... the elbow housing Clean and lubricate bushing and elbow housing interfaces areas with a thin uniform coating of the silicone provided Do not connect two different phases of a multiple phase system Before closing a single phase loop make certain both ends of the loop are the same phase Step 17 After the fuse has been replaced using a clampstick install the Fused Loadbreak Elbow Connector back onto...

Page 14: ...again This insures that the fused loadbreak elbow is latched and was not dislodged during the latching check in previous step above Fault Close 1 It is not recommended that operations be made on known faults 2 If a fault is experienced the fused loadbreak elbow connector probe and the bushing must be replaced Loadbreak Operation Area must be clear of obstructions or contaminants that would interfe...

Page 15: ...11 200 A Fused Loadbreak Elbow Connector Replacement Fuse Installation Instructions MN132021EN November 2016 This page is intentionally left blank T ...

Page 16: ...ited States Eaton com cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No MN132021EN November 2016 Eaton is a registered trademark All trademarks are property of their respective owners For Eaton s Cooper Power series product information call 1 877 277 4636 or visit www eaton com cooperpowerseries SAFETY FOR LIFE ...

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