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IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011

                                            REV A.  

 

Page 4 of 15 

Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724  |  www.eaton.com/filtration   |   Phone: 732-212-4700 

 

Installation, Operation & Maintenance Manual  

Model 2596 Self-Cleaning Strainer 

 

Cast 10” to 16” and Fabricated 10” to 36”

 

NOTE

: Good operating practice dictates that the 

operator observes the strainer carefully for several 

weeks to determine the best operating mode, that 

is, continuous or intermittent backwash. Refer to 

“Self-Cleaning Strainer Control Panel Instructions” provided 

with such equipment. 

 

OPERATION 

 

Operate the strainer in the continuous mode only, unless 

controls for intermittent operation have been provided and 

energized. 

 

Normally the drain valve is left in the closed position. 

Approximately once each week adjust this valve to the full 

open position for two to three minutes to remove any settled 

debris on the strainer bottom. Frequency of this operation is 

dependent upon the type and amount of entrained solids in the 

liquid. 

 

Take daily readings of the pressure drop across the strainer to 

ensure proper operation.

 

 

CAUTION:

 

Total pressure drop in excess of 15 

psig is a warning signal requiring investigation and 

corrective action.  Permanent damage may result 

if operated in excess of 15 psig.

 

 

I

F THIS SHOULD OCCUR

:

  

Check strainer to be sure that backwash 

arm is rotating (if not see section on Trouble Shooting, page 9). 

 

Check backwash line for restrictions. Valves in this line should 

be opened full except for high pressure or mesh screen 

applications in which the backwash control and/or throttling 

valve should be adjusted to a flow rate which attains thorough 

cleaning only. 

 

Position blow-off/drain valve to the full open position for two 

to three minutes to clear the strainer of accumulated debris. 

Adjust the timer, in the control panel to increase the duration 

of the backwash.  

 

Should the pressure drop still remain above normal when the 

backwash is operating, close the outlet valve and open the 

backwash valve full for several minutes. If upon resuming flow 

thru the unit, the pressure drop is not normal, the strainer 

should be shut down. 

 

 

NORMAL

 

SHUT-DOWN 

 

When necessary to shut-down the system: 

 

1.

 

Backwash the strainer for at least six minutes to clean the 

straining elements. 

 

2.

 

Close the main flow valves fully open the blow-off/drain 

valve and the vent on the strainer cover. The chamber 

drain valve should also be fully opened. 

 

3.

 

De-energize strainer motor and/or controls. 

 

4.

 

Follow standard maintenance procedures contained 

herein. Do not allow the straining elements to dry while 

dirty. 

 

EMERGENCY

 

SHUT-DOWN 

 

1.

 

To quickly shut-down the system, close the main inlet and 

outlet flow valves. 

 

2.

 

Open the blow-off/drain valve “full” and open the vent on 

the cover. Open the chamber drain valve. 

 

3.

 

De-energize strainer motor and/or controls. 

 

4.

 

Follow standard maintenance procedures as soon as 

possible. Do not allow the straining elements to dry while 

dirty.

 

 

STANDARD

 

MAINTENANCE 

I

NTERNALS

 

At normal plant intervals, the strainer should be disassembled 

for internal inspection (refer to “Normal Shut-Down” 

procedures, page 4). 

 

Follow “Removal of Cover and Operating Mechanism 

Assembly” procedures, page 6. 

 

Inspect assembly for damage or deterioration due to normal 

operation. Examine straining element and check for mechanical 

damage or blinding.  

 

Clean straining element thoroughly.

  

 

 

 

Summary of Contents for 2596

Page 1: ...Assembly 6 Motor Replacement 7 Shaft Packing Replacement 7 Replacement or Maintenance of Filter Element and Backwashing Arm Bushing 7 Reducer Replacement 8 Removal of Orifice Plate 8 Pilot Bushing an...

Page 2: ...ach to inside of flange protectors b Reapply rust preventative to any machined surface which became exposed due to handling and or receiving inspection c Make sure all openings are covered Seal flange...

Page 3: ...ow off debris settled on the bottom Attach the backwash line to the center 2 NPT or 2 150 ANSI flanged opening It is important to prevent back pressure by having a short free flowing backwash line wit...

Page 4: ...tling valve should be adjusted to a flow rate which attains thorough cleaning only Position blow off drain valve to the full open position for two to three minutes to clear the strainer of accumulated...

Page 5: ...steam cleaned REDUCER MAINTENANCE After the initial 250 hours of operation drain the reducer oil while warm and flush the case with a light flushing oil Refill to the proper level with the appropriate...

Page 6: ...vidual part Refer to this manual and the included assembly drawings for the location of parts CAUTION Do not perform any maintenance on this strainer until normal shut down procedures have been perfor...

Page 7: ...ly to supports placed under support ring Remove the four bolts between the support ring and cover then lift the cover assembly See Fig 4 Inspect the element sealing surfaces and bushing located at bot...

Page 8: ...nt and remove the reducer 5 Position the new reducer in place with input shaft parallel and opposite the strainer inlet nozzle Secure with fasteners 6 Replace spacer and locknut Tighten locknut until...

Page 9: ...ing too tight 3 Bearing failure B Motor Reducer Failure 1 Incorrect power applied to strainer motor 2 Overload heaters in motor starter improperly sized 3 Lubricant level in reducer too low 4 Reducer...

Page 10: ...REV A Page 10 of 15 Eaton Filtration LLC 44 Apple Street Tinton Falls NJ 07724 www eaton com filtration Phone 732 212 4700 Installation Operation Maintenance Manual Model 2596 Self Cleaning Strainer C...

Page 11: ...Bushing 1 14 Ring 1 15 Grommet 16 Extrusion Small Ring 1 17 Extrusion Large Ring 1 18 Roll Pin 4 19 Hex Head Cap Screw 4 20 Washer 8 21 Locknut 4 22 Spacer 1 23 Nut w Nylon Insert 1 24 Drive Pin 1 25...

Page 12: ...Page 12 of 15 Eaton Filtration LLC 44 Apple Street Tinton Falls NJ 07724 www eaton com filtration Phone 732 212 4700 Installation Operation Maintenance Manual Model 2596 Self Cleaning Strainer Cast 1...

Page 13: ...Backwash Arm 1 7 Backwash Shaft 1 8 Pilot Bushing 1 9 Bushing Housing 1 10 O Ring 1 11 Gasket 2 12 Element 1 13 Motor 1 14 Gear Reducer 1 15 Stud 16 Hex Nut 17 Cotter Pin 2 18 Drive Pin 1 19 Elastic S...

Page 14: ...and packing gland visible Photo 3 Internal view of the strainer with the original packing and packing gland removed Photo 4 The backwash arm shaft is cleaned with fine emery cloth Photo 5 The gasket...

Page 15: ...filtrationinfo eaton com or call 732 212 4700 Europe Africa Middle East Auf der Heide 2 53947 Nettersheim Germany Voice 49 2486 809 0 China No 7 Lane 280 Linhong Road Changning District Shanghai 20033...

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